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    • FAQ – Sheet Metal Work
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  • Plant List
    • Corner Notcher and Notching
    • Cleaning Equipment
    • Edwards Pearson PR3
    • Fly Presses and press work
    • Guifil PE 6-16 CNC Bending
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    • High speed sawing aluminium
    • Laser Cutting Sheet Metal Work
    • Power Press and press work
    • Rolling Sheet Metal Work
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    • Safan Guillotine and Cutting
    • Sawing angle, tube and bar
    • Spot Welding sheet metal
    • Stud Welding Sheet Metal
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    • Trumpf 7036 – CNC bending
    • Welding Fabrication Processes
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    • P4W Production Software
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    • Bend Table – Small Joggles
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Custom sheet metal housing manufacturer based in the UK

Tuesday, November 28th, 2023

The World of Custom Sheet Metal Housings from a Sheet Metal Housing manufacturer in the UK

In the dynamic landscape of manufacturing and engineering, custom sheet metal housings hold a unique significance. These meticulously crafted enclosures are the unsung heroes of countless industries, providing protection, functionality, and aesthetics to a wide range of devices and equipment. In this blog post, we explore the world of custom sheet metal housings and the pivotal role they play in shaping modern technology.

sheet metal housing manufacturer

Sheet metal housings manufacturer

Unmatched Versatility

Custom sheet metal housings are versatile, accommodating the diverse requirements of various applications. Whether it’s a specialized electronic device, an industrial control panel, or a precision instrument, these housings can be tailored to meet precise specifications. They offer design flexibility, enabling engineers and designers to create enclosures that seamlessly integrate with the intended equipment.

Precision and Durability

One of the defining characteristics of custom sheet metal housings is their precision. The manufacturing process involves cutting, bending, and assembling sheet metal with utmost accuracy. This results in enclosures that fit perfectly and protect sensitive components from environmental factors like dust, moisture, and electromagnetic interference. The robust nature of sheet metal ensures long-lasting durability, even in demanding industrial environments.

Aesthetic Appeal

Custom components from a sheet metal housing manufacturer not only provide protection but also enhance the overall appearance of the equipment they encase. They can be customized with various finishes, including powder coating, anodizing, or decorative patterns, to align with the product’s branding and aesthetics. This balance of functionality and aesthetics makes them an ideal choice for consumer-facing products.

Cost-Effective Solutions

While precision and customization are paramount, custom sheet metal housings are also cost-effective. The efficient production process minimizes material waste, and the durable nature of the enclosures reduces the need for frequent replacements or repairs, saving both time and money in the long run.

Conclusion

In the world of modern technology, custom sheet metal housings play a crucial role in safeguarding sensitive components, promoting aesthetics, and ensuring cost-effective solutions. Their versatility, precision, durability, and aesthetic appeal make them indispensable for a wide range of applications. As we continue to push the boundaries of innovation, custom sheet metal housings will remain a cornerstone of engineering and design excellence.

Precision sheet metal work manufactured in the UK

Thursday, November 23rd, 2023

Mastering Precision: The Art of Precision Sheet Metal Work

Precision sheet metal work is a craft that seamlessly blends artistry with engineering precision. This specialized form of metalworking involves the fabrication of intricate components and structures from thin metal sheets, often no thicker than 0.3mm in some cases. The meticulous nature of precision sheet metal work demands a combination of skill, innovation, and attention to detail.

Laser cutting precision sheet metal work

Laser cutting sheet metal

At the heart of precision sheet metal work is the ability to transform raw metal sheets into complex, custom-designed pieces that meet stringent industry standards. Craftsmen in this field are adept at utilizing a range of laser cutting, bending, forming, welding and grinding techniques to shape metal with remarkable accuracy. The result is a product that not only meets precise specifications but also showcases a seamless integration of form and function.

One of the key aspects that sets precision sheet metal work apart is its versatility. From lighting components, reflectors, electronic enclosures, heating elements and pumping systems precision sheet metal finds applications in a myriad of industries. The ability to work with a variety of metals, including aluminium alloys, stainless steel, mild steel, brass, copper, and spring stainless, allows for the creation of components with diverse properties, meeting the unique requirements of each bespoke project.

Innovation plays a crucial role in advancing the field of precision sheet metal work. As technology evolves, so do the tools and techniques employed by craftsmen in this industry. Computer Numerical Control (CNC) machines, laser cutting, punching and CNC bending along with 3D modelling have become integral to achieving the high levels of accuracy and complexity demanded by modern designs.

Laser cut mild steel lighting fittings

Furthermore, the emphasis on sustainability is influencing the materials and processes used in precision sheet metal work. Craftsmen are increasingly exploring eco-friendly options, such as recycled metals and energy-efficient manufacturing processes, to reduce the environmental impact of their work.

For some great examples of precision sheet metal work take a quick look at our Pinterest Boards.

In conclusion, precision sheet metal manufactuing is a dynamic and evolving field that bridges the gap between art and engineering. With over 35 years of experience in precision sheet metal work we can offer a comprehensive service at a competitive price. Ask us for a quote today on your next precision sheet metal work project.

Sheet metal mounting brackets – how are they manufactured

Tuesday, November 21st, 2023

Sheet Metal Mounting Brackets, how they are manufactured and their uses.

In the realm of industrial design and construction, the unsung heroes known as sheet metal mounting brackets play a crucial role in providing stability and support. These unassuming components are the backbone of many structures, ensuring that everything from shelves to heavy machinery remains securely in place. In this exploration, we delve into the fascinating world of sheet metal mounting brackets, shedding light on their manufacturing process and diverse applications.

Sub-contract laser cutting and CNC bending sheet metal mounting brackets

Sub-contract laser cutting and CNC bending in 2023

Manufacturing Process

Sheet metal mounting brackets are produced through a series of manufacturing processes that combine precision and durability. The journey begins with the selection of high-quality sheet metal, typically steel, stainless-steel or aluminium alloys, chosen for their strength, malleability, and costs. The selected metal sheet undergoes cutting, either through traditional methods like shearing or advanced techniques such as laser cutting and CNC punching. This initial step defines the basic shape of the bracket.

Following the cutting processes to make a flat “blank”, the brackets move to the forming stage, where they are shaped into their final configuration. This can involve bending, folding, or stamping, all executed with precision to ensure uniformity and structural integrity. Welding may be employed to join different components, providing additional strength. There can also be the need for tapped threads or inserted fixes such as bushes and studs. These can all be accommodated within the bracket.

Surface finishing is the next crucial step, involving processes like powder coating, anodising or zinc plating. These treatments not only enhance the aesthetic appeal of the brackets but also protect them from corrosion, extending their lifespan in various testing environments.

Bespoke sheet metal components

Bespoke sheet metal components

Applications

Sheet metal mounting brackets find applications in a myriad of industries, proving their versatility and indispensability. In the world of construction, these brackets are the unsung heroes holding up shelves, cabinets, and even entire structures. Their ability to support heavy loads makes them essential in ensuring the safety and stability of various installations.

In the realm of machinery and equipment, sheet metal mounting brackets play a pivotal role. From securing electronic components in place to supporting motors and other critical elements, these brackets provide the necessary framework for seamless functionality. Their robust design makes them ideal for enduring the challenges posed by heavy-duty machinery.

Venturing into the world of home improvement, sheet metal mounting brackets are the invisible champions behind wall-mounted TVs, kitchen cabinets, and even floating shelves. Their unobtrusive presence belies their significance in maintaining order and stability in our everyday lives.

Precision sheet metal brackets

Precision sheet metal brackets

Innovation and Design

As technology advances, so too does the innovation in sheet metal mounting bracket design. Engineers continually push the boundaries, exploring new materials and manufacturing techniques to enhance strength, reduce weight, and increase efficiency. The quest for sustainability has also influenced the materials used and the manufacturing processes employed, ensuring that sheet metal mounting brackets align with contemporary environmental standards.

In conclusion, while sheet metal mounting brackets may not be the first thing that comes to mind in the world of design and construction, their impact is undeniable. From the manufacturing floor to our everyday lives, these unassuming components play a vital role in upholding structures and ensuring the seamless operation of machinery. The artistry and utility behind sheet metal mounting brackets are a testament to the marriage of form and function in the world of industrial design.

Custom sheet metal boxes manufactured to your designs

Tuesday, November 14th, 2023

Custom sheet metal boxes: A versatile and durable solution for your needs

Custom sheet metal boxes

Folded aluminium trays

Sheet metal boxes are a versatile and durable solution for a wide range of applications. They can be used to protect and transport sensitive equipment, store and organize materials, or simply provide a sturdy and secure enclosure for any purpose.

Custom sheet metal boxes can be made to any size, shape, or specification, and can be manufactured from a variety of materials, including aluminum, stainless steel, and mild steel. This makes them ideal for a wide range of industries, including lighting, heating, electronics, audio, healthcare, and pumping.

Here are some of the benefits of using custom sheet metal boxes:

• Durability: Sheet metal boxes are strong and durable, and can withstand even the most demanding environments. With the correct choice of materials and treatment they can also be resistant to corrosion, rust, and other forms of damage.

• Versatility: Sheet metal boxes can be custom-made to meet any specific need. This includes size, shape, features and material. This makes them ideal for a wide range of applications. V and F Sheet Metal have a great range of in-house facilities to cut and shape sheet metal work.

• Security: Sheet metal boxes can be designed to be tamper-proof and waterproof, making them ideal for storing sensitive items.

• Aesthetics: Sheet metal boxes can be finished with a variety of coatings and finishes to give them a professional and polished look. This makes them ideal for use in retail, hospitality, and other customer-facing environments. The design and finish are down to your design, but we will always help guide you where we can.

Sheet metal fabrications

Sheet metal fabrications

If you are looking for a durable, versatile, and secure solution for your needs, then custom sheet metal boxes are a great option. Here are a few examples of how they can be used:

• Electronics: Sheet metal boxes are commonly used to protect electronic components and assemblies. They can also be used to house control panels, displays, and other electronic devices. Often sheet metal work is a cost-effective option if the volumes don’t justify full tooling. So, batches of 10s to 1000s are perfect for sheet metal working methods.

• Lighting: Sheet metal boxes are used in a variety of lighting applications, such as enclosures for control gear, fibre optic LED housings and flood light bodies.

• Heating: Sheet metal boxes are used in the heating industry to enclose heating elements, secure fan blower units and custom enclosures to suit installations.

• Food service: Sheet metal boxes are used in the food service industry to store and transport food and beverages. They are also used to house ovens, refrigerators, and other food preparation equipment.

For more examples of custom sheet metal boxes please take a look at our Pinterest Boards for examples of hundreds of past sheet metal projects.

If you are interested in learning more about custom sheet metal boxes, or if you have a specific project in mind, please contact us, look further at our website of send us your drawings. We are here to help if we can.

Southampton sheet metal workers ready to help you

Thursday, November 9th, 2023

Looking for Southampton sheet metal workers?

Southampton sheet metal workers - CNC bending

CNC bending sheet metal sections

V and F Sheet Metal have been producing sheet metal work in the Southampton area since the 1980s. With a long history of helping local companies with their sheet metal component requirements.

Looking for a company who can help with custom small batches of sheet metal work. Help with developments. Larger order or call offs. Supplying sheet metal work as manufactured or powder coated / zinc plated. Perhaps you need anodising and screen printing. V and F Sheet Metal have contacts with a range of local companies to provide the complete package.

Laser cutting from 0.3mm to 6mm thick in a wide range of metal materials
CNC punching with a large standard tooling library
CNC bending up to 3M long (6 machines)
2 fully equipped welding bays
Bush / stud insertion machines
Press work and fly-press tooling

Also a wide range of ancillary equipment, including spot welding, rolling, notching, barrel de-burring and guillotining.

There are hundreds of examples of past sheet metal projects on our Pinterest Boards, take a look.

Looking for Southampton sheet metal workers with CAD/CAM 3D and 2D abilities. Quick quotes with price breaks options and design advice. Simply send us your drawings and we will do the rest.

Stud welding custom sheet metal work components

Tuesday, November 7th, 2023

Efficiency and Strength: Stud Welding custom sheet metal components

stud welding custom sheet metal

stud welding sheet metal

When it comes to joining sheet metal, efficiency and strength are paramount. Traditional methods like screws or rivets can be time-consuming and may compromise the material’s integrity. This is where stud welding comes into play. It’s a game-changer for various industries, offering a quick, reliable, and sturdy solution.

Stud welding involves attaching a metal stud to the sheet using an arc or capacitor discharge. The process is swift, typically taking seconds, and the result is a robust connection that ensures structural integrity.

One of the key advantages of stud welding is its minimal heat-affected zone. This means the surrounding sheet metal remains largely unaffected by the welding process, preventing warping, distortion, or weakening of the material. This is crucial for applications where precision and material integrity are critical, such as in the automotive or aerospace industries.

The versatility of stud welding custom panels is another highlight. It can be used with various metals and alloys, making it suitable for a wide range of applications. Whether you’re working with stainless steel, aluminum, or carbon steel, stud welding can provide a reliable fastening solution.

Furthermore, stud welding is a clean process. There are no additional materials like adhesives or fasteners, reducing the risk of contamination. This is essential in industries where cleanliness and hygiene are paramount, such as the food and pharmaceutical sectors.

In summary, stud welding is a fast, strong, and versatile method for attaching studs to sheet metal. Its minimal heat-affected zone, adaptability to different materials, and cleanliness make it an ideal choice for various industries. With stud welding, you can achieve efficient and sturdy connections without compromising the integrity of your sheet metal components.

Have a sheet metal project that needs stud welding custom parts? Send us your drawings and we will be happy to help you.

Sheet metal production ideas for companies based in the UK

Tuesday, October 17th, 2023

Sheet metal production ideas

Sheet metal production is the process of converting flat sheets of metal into three-dimensional objects. It is a versatile and efficient manufacturing process that is used to produce a wide range of products, from light fitting gear trays, pump housings, electronic enclosures to heating grilles.
The most common sheet metal materials are mild steel, aluminium, and stainless steel. These materials are chosen for their strength, durability, and formability.

Sheet metal production ideas

Sub-contract laser cutting and CNC bending in 2023

Sheet metal production ideas typically involve the following steps:

1. Cutting: The sheet metal is cut to size using a variety of methods, including laser cutting, CNC punching, and shearing.
2. Bending: The sheet metal is bent into shape using a variety of methods, including press brakes, punch presses, and rollers.
3. Forming: The sheet metal is formed into more complex shapes using a variety of methods, including deep drawing, spinning, and stamping.
4. Joining: The sheet metal components are joined together using a variety of methods, including welding, spot welding, riveting, bolting as well as some engineering adhesives.
5. Finishing: The sheet metal product is finished using a variety of methods, including powder coating, painting, electroplating, anodising.

Sheet metal production is a complex process, but it is essential for the manufacturing of many products that we use every day. Here are some of the benefits of sheet metal production:

• Versatility: Sheet metal can be formed into a wide range of shapes and sizes, making it suitable for a wide range of products.
• Strength: Sheet metal is a strong and durable material, making it ideal for applications where strength and reliability are required.
• Lightweight: Sheet metal is a lightweight material, making it ideal for applications where weight is a concern.
• Cost-effectiveness: Sheet metal production is a relatively cost-effective manufacturing process, making it ideal for high-volume production. Tooling costs can often be cheap or zero with todays CNC machines.

Precision sheet metal brackets

Precision sheet metal brackets

Sheet metal production is used in a wide range of industries, including:

• Electronics: Sheet metal is used to produce electronic enclosures, chassis, and other electronic components.
• Appliance: Sheet metal is used to produce kitchen appliances, laundry appliances, and other household appliances.
• Construction: Sheet metal is used to produce roofing, siding, and other construction materials.

Sheet metal production is an essential part of the manufacturing industry. It is a versatile and efficient process that is used to produce a wide range of products.

Looking for more sheet metal production ideas, give us a call and we will be happy to discuss your project with you. Alternatively, send us your drawings to sales@vandf.co.uk and we will review your designs.

Sheet metal subcontractor based in Hampshire UK

Monday, September 25th, 2023

Sheet metal subcontractor: A valuable asset for your business

Sheet metal subcontractor

Sub-contract laser cutting and CNC bending in 2023

Sheet metal fabrication is a complex process that requires specialized equipment and skilled workers. If your company needs sheet metal work done, it may be worth considering subcontracting the work to a specialist sheet metal subcontractor like V and F Sheet Metal.

There are many benefits to subcontracting sheet metal work.

First, it can save your company time and money. Sheet metal fabrication is a time-consuming process, and it can take weeks or even months to complete a project. By subcontracting the work, you can get the project done much faster, and you can avoid the cost of investing in expensive specialized equipment and training your own workers.

Second, subcontracting sheet metal work can improve the quality of the work. Sheet metal fabrication is a complex process, and it requires skilled workers to do it right. When you subcontract the work to a V and F Sheet Metal, you can be sure that the work will be done to a high standard.

When choosing a sheet metal subcontractor, it is important to consider the following factors experience, history of supplying work to your industry, the correct tooling to suit your designs and material thicknesses.

If you are considering subcontracting your sheet metal work, here are a few tips to help you get started:

• Identify your needs: What types of sheet metal work do you need? What are your deadlines and budget?
• Communicate your requirements clearly: Provide us with detailed drawings and specifications, and let us know your deadline.
• Stay in communication: Check in with us regularly to ensure that the project is on track.

So, if you require laser cutting, CNC punching, CNC bending and welding please contact us through our website or email us at sales@vandf.co.uk

By following these tips, your can find a sheet metal subcontractor who can help you to complete your project on time and to your satisfaction.

Manufacturing sheet metal enclosures in the UK since the 1980s

Thursday, July 13th, 2023

Manufacturing sheet metal enclosures

Sheet metal manufacturers

Manufacturing Sheet Metal Enclosures: A Guide to sub-contract manufacturing

Sheet metal enclosures are used in a wide variety of industries, from electronics, lighting, pumping, heating to medical devices. They provide protection for sensitive equipment, as well as a way to mount and secure components. That protection might be from dust, water, chemicals or to incase electrical components.

The manufacturing process for sheet metal enclosures typically involves the following steps:

Design: The first step is to design the enclosure. This includes specifying the dimensions, materials, and features of the enclosure. This design can come entirely from the customer in the form of CAD drawings or 3D models. We are always happy to guide you with the selection of materials, thicknesses, tooling, pressed inserts, treatments and finishes.

Cutting: Once the design is complete, the sheet metal is cut to size. This can be done using a variety of methods including, guillotining, laser cutting and CNC punching.

Bending: The next step is to bend the sheet metal into the desired shape. This is typically done using a CNC press brake or folder. We have a range of these machines which can cope with sheet metal enclosures up to 3M long.

Welding: If necessary, the sheet metal parts are welded together. This is usually done using a MIG or TIG welder. We have the ability to weld mild steel, stainless steel, aluminium and brass.

Finishing: The final step is to finish the enclosure. This may involve painting, powder coating, zinc plating, anodizing and screen printing. These are all services we can arrange for you if needed.

Manufacturing sheet metal enclosures

CNC punched and CNC formed mild steel sheet

The manufacturing process for sheet metal enclosures can vary depending on the specific requirements of the project. However, the steps outlined above are a general overview of the processes undertaken.

For many examples of manufacturing sheet metal enclosures please take a look at our Pinterest Boards.

If you are looking for a custom sheet metal enclosure, be sure to contact us for a quote today. They will be able to help you design and manufacture an enclosure that meets your specific needs.

Sheet Metal Work for the UK Lighting Industry in 2023

Wednesday, June 28th, 2023

Sheet Metal Work for the UK Lighting Industry

Bespoke sheet metal fabrications- UK Lighting Industry

Bespoke sheet metal fabrications

Sheet metal is a versatile material that can be used to create a wide variety of lighting products, from simple light fixtures to complex architectural lighting systems. In the lighting industry, sheet metal is used for a variety of purposes, including:

Reflectors: Reflectors are used to direct light in a specific direction. They are often made from polished aluminum or stainless steel, which can reflect light with high efficiency.

Diffusers: Diffusers are used to soften or spread light. They are often made from translucent materials, such as acrylic or polycarbonate.

Housings: Housings protect the electrical components of a lighting fixture. They are often made from sheet metal that is painted or powder-coated to match the fixture’s finish.

Brackets: Brackets are used to support lighting fixtures. They are often made from sheet metal that is bent and welded into the desired shape.

Exhaust grilles: Exhaust grilles are used to ventilate lighting fixtures. They are often made from perforated sheet metal that allows air to pass through while still preventing insects and other debris from entering the fixture.

Sheet metal work for the UK lighting industry requires a high degree of precision and skill. The sheet metal must be cut, bent, and welded to exact specifications in order to create a finished product that meets the desired performance and aesthetic requirements.

Laser cut zintec components TiG welded together to construct industrial light fittings

Laser cut zintec components TiG welded together to construct industrial light fittings

There are a number of different sheet metal fabrication techniques that can be used for lighting products. Some of the most common techniques include:

Laser cutting: Laser cutting is a precise and efficient way to cut sheet metal. It is often used to cut complex shapes and patterns that would be difficult or time-consuming to cut using other methods.

CNC punching: CNC punching is a fast and accurate way to create holes in sheet metal. It is often used to create rows of holes for mounting screws or other fasteners.

Press brake bending: Press brake bending is a versatile process that can be used to bend sheet metal into a variety of shapes. It is often used to create curved reflectors and diffusers.

Welding: Welding is used to join two pieces of sheet metal together. There are a variety of welding methods that can be used, depending on the specific application.

The choice of sheet metal fabrication technique will depend on a number of factors, including the size and complexity of the part being made, the desired level of precision, and the budget.

Sheet metal work is an essential part of the lighting industry. By using sheet metal, lighting manufacturers can create products that are both functional and aesthetically pleasing. The use of advanced sheet metal fabrication techniques ensures that lighting products meet the highest standards of quality and performance.

Reflector slots and tabs - UK Lighting Industry

Reflector slots and tabs

Here are some additional benefits of using sheet metal for the UK lighting industry:

Durability: Sheet metal is a strong and durable material that can withstand a variety of environmental conditions. This makes it ideal for use in outdoor lighting fixtures.

Affordability: Sheet metal is a relatively inexpensive material, which can help to keep the cost of lighting products down.

Recyclability: Sheet metal is a recyclable material, which helps to reduce environmental impact.

If you are looking for a versatile, durable, and affordable material for your next lighting project, consider using sheet metal. With the help of a skilled sheet metal fabricator, you can create lighting products that meet your exact needs.

Past examples of UK Lighting Projects

More detailed data on lighting sheet metal work.

Sub-contract sheet metal work manufactured in the UK

Thursday, March 30th, 2023

Sub-contract laser cutting and CNC bending in 2023

Sub-contract laser cutting and CNC bending in 2023

Sheet metal is a versatile and essential material that can be used for a variety of purposes. It can be used to create everything from parts for buildings, cars, domestic appliances, lighting, heating systems, audio equipment, pumping systems, medical equipment, the list is very long.

When a company needs sheet metal work done, they often subcontract the work to a company that specializes in sheet metal fabrication. This is called sub-contract sheet metal work and V and F Sheet are a great place to start.

There are many benefits to sub-contract sheet metal work. First, it can save the company money. Sheet metal fabrication is a complex process, and it requires specialized equipment and skilled workers. By subcontracting the work, the company can avoid the cost of investing in these things if their need is insufficient to justify their own plant.

Second, sub-contract sheet metal work can save the company time. Sheet metal fabrication is a time-consuming process, and it can take weeks or even months to complete a project. By subcontracting the work, the company can get the project done much faster.

Third, sub-contract sheet metal work can improve the quality of the work. Sheet metal fabrication is a complex process, and it requires skilled workers to do it right. By subcontracting the work, the company can be sure that the work will be done to the highest standards.

If you are a company that needs sheet metal work done, sub-contract sheet metal work is a great option. It can save you money, time, and improve the quality of the work.

CNC punching sheet metal - CSK

CNC punching sheet metal – CSK

Sub-Contract Sheet Metal Work manufactured in the UK

How to Choose a Sub-Contractor for Sheet Metal Work

When choosing a sub-contractor for sheet metal work, there are a few things you should keep in mind:

Experience: The sub-contractor should have experience in sheet metal fabrication. They should be able to handle a variety of projects, and they should be able to do it to the highest standards.

Equipment: The sub-contractor should have the necessary equipment to fabricate sheet metal. They should have a variety of tools and machines, and they should be able to use them to create the desired products. Luckily V and F Sheet Metal have CNC punching, CNC laser cutting and CNC bending in house.

Skilled workers: The sub-contractor should have skilled workers who can fabricate sheet metal. They should be able to work with a variety of materials, and they should be able to do it to the highest standards.

Price: The sub-contractor should provide a competitive price for their services. They should be able to work within your budget, and they should be able to provide you with a good value for your money. Contact us on sales@vandf.co.uk to get a price today.

For more examples of sub-contract sheet metal work take a look at our Pinterest Boards.

What is spot welding when it comes to sheet metal work

Wednesday, July 20th, 2022

What is spot welding?

Spot welding Zintec sheet metal assembly

What is spot welding?

Spot welding is simply welding 2 or more piece of sheet metal together in a small, localised area. The photo her shows the process perfectly. Two electrodes are brought together with the pieces of sheet metal held between them. An electrical current is then fed through and the resistance between the pieces metal of heats up the metal and enabled a local melting. The pieces are pressed together, and the spot weld is complete. The whole spot-welding process takes a couple of seconds.

What is spot welding when it comes to production. It’s a lot cheaper than Tig or MiG welding. Less skill is required. Normally there is less cleaning up needed and it can be a useful technique when it comes to joint thin sheet metal parts together. It’s no good for water-tight joints or for joining thicker parts together. It’s simply another tool in our armoury when it comes to quoting for manufacturing sheet metal work.

For more examples of spot welding, please take a look at our Pinterest Boards.

Perhaps you have a project that’s going to need to be manufactured soon. Still not sure what is spot welding and whether it’s the right process for your design. Simple send us your drawings and we will be happy to take a look at them for you. It may be that spot welding is perfect or perhaps another process is required, we will be happy to guide you and find the appropriate method and cost for the volumes concerned. If you are sending drawings by e-mail we can read 3D files in STEP and SAT format. 2D drawings can be either DXF or DXG. PDF, JPG etc. are fine as well for quoting. We look forward to hearing from you soon.

Sheet metal fabrication near me in Hampshire UK

Monday, June 6th, 2022

metal fabrication CNC punching projects

CNC punching projects

Metal fabrication can take many forms when it comes to sheet metal work. It could simply be producing flat blanks such as those shown in this image. It could include folding, pressing, welding, the insertion of bushes and studs. If you have time to look at some of the hundreds of sheet metal fabrication projects featured on our website you will be amazed at the variety of work.

Today I will focus on CNC punching as far as metal fabrication is concerned.

CNC punching in the vast majority of time is carried out using standard tooling. We have invested in a huge amount of tooling over the years. This tooling is available to you when you work on a new design. The best place to start thinking about a new design is our tooling tables. Here you can select circles, rectangles, round ended slots (obrounds) and other more unusual shapes. By planning the use of CNC punch tooling at the start of a design it will save you money on new tooling. It also saves time in reducing redesigns to eliminate new tooling. Who doesn’t want something for free!

If however you have a shape you need and we cannot produce it with standard tooling then you have 2 choices. If your project has the potential for good volumes and to repeat quite often then a new CNC punch tool may be the option. If the volumes are lower, say a special one off project, we may investigate laser cutting instead. With both processes offered in house and driven by the same software we can select the best option to suit your needs.

For more examples of CNC punching sheet metal fabrication please take a look at our Pinterest Board.

When we quote for sheet metal fabrication to suit your designs we will offer price break and suggestions on the most appropriate metal grades and finishes. Really all you need to do is create your design with an eye on the cut out sizes and let us do the rest. We are happy to talk through your ideas or simple send your drawings and let us do the rest.

Custom sheet metal fabrications produced in Hampshire

Thursday, May 19th, 2022

Custom sheet metal Laser cut decorative screens

Laser cut decorative screens

Custom sheet metal fabrications are produced by us every day of the week. Metal work that is produced specifically to a certain drawing just for a given customer. We have built a company on offering a custom sheet metal work service to our UK based customers. You may have looked on Amazon for a special angle bracket and cannot find exactly what you need. No problem, send us your drawing and we will sort out a price to make the custom sheet metal part for you.

Over the years we have been involved in many custom designed projects such as:

Children’s play-ground equipment mounting brackets
Bespoke lighting projects
Special recording studio enclosures
Shop door way heating units
Pharmaceutical filtration stands
Flood lighting brackets
Computer housing chassis equipment
Bespoke light fitting reflectors

If you wish to see a lot more examples of custom sheet metal work then our Pinterest Boards are a great place to start.

With a wide range of laser cutting, CNC punching and CNC bending equipment in house there’s not much in the way of sheet metal work that we cannot tackle. Along with an extensive network of material stockists, machinists, spinners, painters, platers and screeners we can offer the complete custom sheet metal service.

If you have drawings already prepared for your next sheet metal project please send them to sales@vandf.co.uk If however you are not quite sure what you want then a phone call may be a good idea (017489 577786). We can then talk through material options, which finishes would suit best and the right selection of production methods.

Sheet metal contractors manufacturing in Hampshire

Tuesday, May 3rd, 2022

Sheet metal contractors

Sheet metal contractors

Sheet metal contractors such as V and F Sheet Metal offer a valuable service to a wide range of companies in the UK. Perhaps you need sheet metal components that are bespoke to your own product designs. Perhaps a special housings. A custom front panel. Whatever you need if it’s not something you can buy as a standard part you will need the services of sheet metal contractors.

With the ability to take your ideas and turn them into production items. Whether that’s CNC punched galvanised steel enclosures, laser cut stainless steel panels or aluminium brackets we are here to help you. We can read your 2D and 3D CAD data directly into our programming systems. Speeding up the process and reducing the possibility of errors.

The process is also reversible. We can produce 2D and 3D data and send to you to help with your production drawings.

We have been manufacturing sheet metal products and assemblies for over 35 years in Hampshire. Small volumes of 10 off, repeating batches of 100’s off and higher volumes of 1000s along with call off orders when needed. Simple send your drawings to sales@vandf.co.uk for a quote today.

For more examples of past CAD/CAM projects our Pinterest Board is a great place to look.

Sheet metal workers near me – V and F Sheet Metal

Tuesday, February 22nd, 2022

Folding up the blanks - Sheet metal workers near me

Folding up the blanks

If you are searching for sheet metal workers near me and you are based in Hampshire you should be talking to V and F Sheet Metal. Saying that we have vans delivering right across Hampshire, Dorset, Sussex, Surrey, and Berkshire most weeks and also regularly into Oxfordshire. Further afield and we can ship on an overnight pallet service or parcels where needed. You are always welcome to all in and collect work if you are based near us. You can then see what we get up to in more detail.

Sheet metal workers with over 35 years of experience manufacturing in the UK. We tend to manufacture in thinner gauge sheet metal. Up to 3mm and sometimes a little over. This suits our CNC punch presses and laser cutting facilities. All our bend tooling is ideally suited to thinner gauges. We cut and fold from 0.3mm spring stainless steel, 0.4mm reflector aluminium, 0.55mm galvanised steel. 0.7mm stainless steel and aluminium and upwards.

With sheet metal components from just a few mm across to 3M long we can cover most of your sheet metal working needs. A wide range of standard CNC punching and CNC bending on the shelf ready to be used on your orders. All supported with the latest CAD/CAM sheet metal software to get the most out of every metal sheet.

For a view of more recent sheet metal working projects please follow the link to our Pinterest Boards.

So in conclusion if you are searching for sheet metal workers near me I hope V and F Sheet Metal can help you. Send us your drawings to sales@vandf.co.uk and we will take a look for you or call us on 01489 577786 if you need more information or advice on your designs. We are always happy to talk through potential ideas and help where we can to reduce costs.

Sheet metal work produced in 2021 by V and F Sheet Metal

Thursday, December 9th, 2021

Sheet metal work produced in 2021

Sheet metal work produced in 2021

The range of sheet metal work produced in 2021 by V and F Sheet Metal in astonishing. From the smallest clip or clamping bracket to fully assembled enclosures. Be it aluminium, steels or stainless we can cut it, fold it and weld it. We have produced parts predominantly for the lighting, heating, audio and electronics industries. But we have also produce sheet metal work for companies involved in diverse projects such as children’s playgrounds equipment, filtration assemblies, LED display signs, ground spikes, decking and fencing brackets. You name it and we will turn our hand to it.

Using our Radan CAD/CAM software to develop 3D models and program our laser and CNC punch presses we can support your design team. We can feed back our observations on your design in 2D and 3D formats to help you refine your ideas ready for manufacturing.

We have thousands of examples of sheet metal work. Many which have been produced in 2021 – take a look at our Pinterest Boards.

If you have drawings ready to go please send them to us at sales@vandf.co.uk. Our team will be happy to help you with price options. Or if you just want to chat through your ideas we love to talk sheet metal work, 01489 577786.

Sheet metal manufacturing in Southampton Hampshire

Wednesday, November 3rd, 2021

CNC bending - Manufacturing in Southampton

CNC bending using modern press brakes

V and F Sheet Metal have been manufacturing in Southampton for over 35 years. A family firm who have invested over many years in CNC sheet metal manufacturing equipment. Sheet metal CAD/CAM software and tooling.

If you are based in the Southampton area and are looking for sheet metal work, give us a try. The images her shown us working on a wide range of projects. Folding aluminium channels on a small CNC press brake. Folding mild steel housings on our 3M long CNC press brake. TiG welding aluminium boxes. CNC punching zintec brackets and laser cutting stainless steel handles.

laser cutting in action

Laser cutting 2mm mild steel – sparks generated from piercing holes

Whether you call is manufacturing, production, fabrication, engineering etc. It’s still the process of taking raw materials and transforming them. Manufacturing can be laser cutting complex shapes from mild steel. Perhaps to be used as the starting point (a blank) for a wall fixing bracket. It could be CNC punching aluminium strips that will be rolled and welded together to make rings. Again, manufacturing might be folding and then welding stainless steel pump housings for the pharmaceutical industry. They all take materials and process the in some way.

If you are looking for manufacturing in Southampton and surrounding areas whether it’s just a new part or many thousands we can help. We often work on batches of 25, 50 or many hundreds. Call offs and special projects can also be catered for. With a long history of working in partnership with other suppliers we can offer the complete manufacturing service.

Folding up of components

Folding up of components – Manufacturing in Southampton

Perhaps you have a manufacturing project that needs sheet metal work but more than just that. You might have machining requirements, for instance milling and turning. Maybe you need parts or assemblies to be painted, powder coated or silk screened. Treatments such as zinc plating or Iridite NCP dipping. We can manage the whole project to give you a finished manufactured solution.

TiG welding aluminium housings

TiG welding aluminium housings

Using the latest CAD/CAM manufacturing software we become part of your team. Taking your ideas, drawings and 3D models. We can clean up details and test out ideas ready for manufacturing before cutting any materials. If you wish we can feed back updated 3D models and 2D drawings or flat blanks to help your design function.

Trumpf 200 CNC punch press in action

Trumpf 200 CNC punch press producing zintec sheet metal blanks

Manufacturing in Southampton we are ideally placed to delivery same day from Dorset, Hampshire and Sussex. As well as Wiltshire and Surrey. Further afield is no problem with overnight parcel and pallet services all over the UK.

If you have a design project that needs sheet metal manufacturing please let us know. Our team are always happy to chat and help refine your designs. If you want some price options please e-mail your drawings and we will be happy to do some calculations for you. File formats that we are happy to work with include PDF, SAT, STEP, DXF and DWG.

Sheet metal enclosure manufacturers based in the UK

Wednesday, October 27th, 2021

CNC punching and CNC bending

CNC punching and CNC bending

Sheet metal enclosure manufactures based in Hampshire, UK. V and F sheet Metal have been manufacturing a wide range of enclosure components and assemblies. Enclosures used in the electronics, lighting, heating and audio industries. We have been manufacturing sheet metal enclosures for over 30 years. Using many different ferrous and non-ferrous sheet metals.

V and F Sheet Metal stand out amongst enclosure manufacturers with such a wide range of experience in different industries. Being subcontract sheet metal workers enables us to learn from one industrial sector and apply those ideas to another. A form tool we develop to help us produce a curved section for an air conditioning unit may be just what’s needed for a lighting reflector. We always have our eye on ways to save money when we review our customer’s designs.

aluminium sheet metal fabrications

aluminium sheet metal fabrications

Working with our customers to save them time and money. Flexibly batch sizes to suit production needs. Alternative material suggestions to save on treatment and finishing costs. We have a vast collection of CNC punching and CNC bending tools. Most standard cut outs can be catered for. We also have a laser cutting facility in house so even if you come up with a really tricky design we will still be ready to help you.

Want to see more past sheet metal enclosure projects? Take a look at our Pinterest Boards.

If you are looking to review a range of enclosure manufacturers, V and F Sheet Metal should certainly be investigated.

Please send your drawings (STEP, SAT, DXF, DWG or PDF) to sales@vandf.co.uk and we will be happy to help you.

Custom sheet metal fabrications manufactured in England

Monday, October 4th, 2021

Custom sheet metal fabrications

Bespoke sheet metal fabrications

Custom sheet metal fabrications are being produced by V and F Sheet Metal every week of the year. From the smallest spot welded earth clip to fabricated enclosures. Using a wide range of materials to satisfy our customer’s needs. TiG, MiG and spot welding techniques are used to assemble different parts together to make finished fabricated assemblies.

The custom sheet metal fabrications show in these images are typical. One is manufactured from mild steel and the other from aluminium sheet metal. The mild steel fabricated assembly is manufactured from 3mm mild steel that has been CNC punched, edge de-burred, CNC folded. The wrapped around ends have been MiG welded along with an additional strengthening piece. The final custom sheet metal fabrications were hot dip galvanised for corrosion resistance.

M8 hank bushes

M8 hank bushes

The aluminium fabricated assembly was made from laser cut components, edge de-burred, CNC folded with bushes and studs inserted where needed. The component parts were TiG welded together and then cleaned of smooth before powder coating.

For more example of custom sheet metal fabrications it’s well worth a visit to our Pinterest Boards.

So if you have manufacturing projects that include custom sheet metal fabrications we would love to hear from you. You can either call us on 01489 577786 for a chat or send your designs to sales@vandf.co.uk

Sheet metal manufacturers in the UK – sheet metal production

Tuesday, September 7th, 2021

sheet metal manufacturers

Sheet metal manufacturers

Sheet metal manufacturers in the UK produce a wide range of sheet metal projects. Sub-contract manufacturers produce parts to any given design and are a great support to UK based companies who do not have the expertise or the volumes to justify their own manufacturing facility. V and F Sheet Metal are one of these sub-contract manufacturers. We have been producing sheet metal work since the 1980s in Hampshire.

Sheet metal manufacturers in the UK

Sheet metal manufacturers based in the UK

Whether your project is only small or many thousands of parts sheet metal manufacturers in the UK can help you out. Keeping things local not only reduced shipping costs and time but helps to support the whole engineering supply chain. Materials are purchased in the UK, treatments and finishes sourced in the UK. You also have the ability to deal in your own time zone and visit if you need to.

Sheet metal manufactured enclosures

Sheet metal manufactured enclosures

Using a wide range of sheet metal manufacturing techniques we cover most of the sheet metal parts UK companies need. Whether it’s produced by laser cutting, CNC punching or CNC bending we have the facilities to help you today. Simply ask us to take a look at your drawings and we will be happy to produce a quotation for you.

For a much larger range of work produced by sheet metal manufacturers in the UK take a look at our Pinterest Boards.

Sheet metal fabricators in Southampton – ask for a quote today

Wednesday, September 1st, 2021

Laser cutting stainless steel

Laser cutting stainless steel

Sheet metal fabricators work with a wide range of materials. The types of material fabricated split into 2 camps, ferrous and non-ferrous. So that’s materials that are iron based and those that are iron fee. The types of materials can include simple mild steel along with treated steels such as Zintec and galvanised steel. More exotic stainless steels such as 304, 316, 403 and 3CR12 can be worked. They come in standard (2B) mild finish, bright annealed or grained finishes. Aluminium alloys such as 1050A and 5251 are often stocked.

More unusual materials such as tin plate, spring stainless, copper, brass and lighting reflector materials and be used to fabricate components. For exact details of the correct materials to specify in your design and the thicknesses available it’s always worth a chat first to be sure your design can be fabricated.

Aluminium sheet metal brackets produced by sheet metal fabricators

Aluminium sheet metal brackets

Sheet metal fabricators use a diverse range of fabrication equipment. Whether it’s laser cutting thin to thick ferrous and non-ferrous materials. CNC punching standard sheets. CNC folding simple to very complex sheet metal components and assemblies.

V and F Sheet Metal are sheet metal fabricators with over 35 years of experience manufacturing in the UK. We are happy to help point you in the right direction with design ideas. Guidance on material selection, the right options when it comes to sheet metal inserts and finishing / treatments. The design will always be yours we just help to speed you through the process.

Have a new design idea? Want to double check your current prices? Send use your ideas and we will be happy to quote.

Mild steel bespoke sheet metal fabrications manufactured in the UK

Tuesday, July 13th, 2021

mild steel sheet metal fabrications

mild steel sheet metal fabrications

Mild steel is such a flexible sheet metal material. It’s been used over several centuries as the basis of so many components and fabricated assemblies. We have been manufacturing bespoke mild steel fabrications for over 35 years. We predominately manufacture components from mild steel material from 0.5mm to 3.0mm thick. The sheet comes in 3 standard sizes; 2M x 1M, 2.5M x 1.25M and 3.0M x 1.5M. It’s also possible to have bespoke sheet sizes de-coiled to suit if there are reasonable volumes. From these sheets we can cut a wide range of component shapes and sizes.

If a component is either rectangular or square as a flat blank it is possible to just guillotine the part from sheet. However if the component has a more complex outer profile or has internal holes then this process isn’t the best way to go. We would then either laser cut or CNC punch the components. These processes not only enable us to produce more complex shapes but at the same time cut holes. These holes could take the form of circular holes, windows, slots, corner notches, radius forms etc. The flexibility of laser cutting is CNC punching are great tools to have and we have both in house.

That produces us a flat blank (pattern) but this is just the starting point. If the component had a 3D form such as the guard covers show here we need to go further. We need to fold up the mild steel sheet. We have a range of sheet metal bending machines know as CNC press brakes. They can be programmed to produce different bend lengths and angles and are perfect for sub-contract sheet metal work.

For more examples of mild steel sheet metal work a great place to check out is our Pinterest Boards.

After folding these covers they were TiG welded and cleaned off nice and smooth. As you know you cannot just leave mild steel untreated as it will eventually go rusty. These components were then powder coated by the customer. For more information on mild steel components and the production processes we apply please give us a call. Alternatively, you can always send us drawings and we will be happy to quote for your next mild steel bespoke sheet metal fabrications.

Precision sheet metal fabrications manufactured to your designs

Tuesday, April 20th, 2021

Precision sheet metal fabrications

Precision sheet metal fabrications

Precision sheet metal fabrications can be used in so many different ways.

It may be sheet metal components manufactured for an electronics housing. Precision cut outs for cable connector to snap into place. Perhaps precision lighting reflectors to focus the light from a high performance lamp. Precision sheet metal copper plates for electrical bus bars. When there are many components brought together to form an assembly there will be need for precision in the cutting and folding of the individual parts.

Precision sheet metal fabrications

Precision sheet metal fabrications

With these particular images we have custom components being formed on one of our Trumpf 7036 CNC press brakes. The shapes formed are a combination of CNC bends, CNC curve multi-bends and using curved form tooling. All these precision sheet metal techniques have produced complex shapes without the need for special tooling.

The initial calculations to produce the profile were not easy. 3D CAD/CAM was used to produce a developed blank. This was then experimented and refines. Several iterations later we had the correct blank size for laser cutting and CNC bend programs that worked in production. Having a laser cutting machine is idea with a profile such as this. We can easily cut precision templates to check the shape during a product batch.

Precision sheet metal fabrications

Precision sheet metal fabrications

For lots of ideas on sheet metal designs it’s always worth looking at past projects. Our Pinterest boards are a great starting point.

If you have a precision sheet metal fabrication project that needs manufacturing and you have a set of drawings, feel free to send them over to us. We will be happy to work through them and put prices on your volumes breaks for manufacturing as well as suggest any changes that could save you money. Please use sales@vandf.co.uk or call us if you want a chat.

Sheet metal housing fabrications manufactured in the UK

Tuesday, March 30th, 2021

Sheet metal housing fabrications come in all shapes and sizes. Here we have 3 different parts that will all go together to make a welded sheet metal housing. All parts have been laser cut and CNC punched before we start CNC bending. The design is all our customers own work but with our input. We helped refine bend sizes to suit standard tooling. Advised on the best methods to join the separate parts together and provided samples to test out ideas.

Sheet metal folded housings

Sheet metal folded housings produced in the UK

These particular sheet metal housing fabrications were made one batch of 200 parts. Some were produced in groups from the same sheets of metal to save materials. All folded on our Safan e-Brake CNC press brake and then TiG stitch welded together. The final operation after post weld cleaning up was to get them powder coated.

sheet metal housing assemblies

Folded sheet metal parts

We manufacture these parts in on batch and then complete the final welding and powder coating in smaller batches to help our customer. Feeding in regular drops of work to their production schedule.

Want to see hundreds of examples of sheet metal projects? Take a look at our Pinterest Boards for ideas on your next design.

Sheet metal housing fabrications

Sub-contract sheet metal enclosures

If you have a job coming up that is going to need sheet metal housing fabrications please ask our team for help. Quote price options, design advice and material selection. Simply e-mail your requirement as a PDF, STEP, SAT, DXF or DWG file. If you only have a sketch that’s fine too.

With over 35 years of experience at V&F Sheet Metal we are here as a supportive partner for your sheet metal needs.

Looking for a sheet metal production company near me

Thursday, March 11th, 2021

Sheet metal production

Sheet metal production of mild steel brackets

On any one day I can view a wide range of sheet metal production from our factory. Having been a sub-contract sheet metal production company for over 35 years we have seen it all. Processing a wide range of material types and thicknesses is our strength. From thin spring stainless steel clips right up to thick aluminium plates and everything in between. Organising treatments and finishes for ferrous and non-ferrous materials. We can also help you with machined parts and silk screening. We always try and help our customers so they don’t have to shop around with so many suppliers. You may have an aluminium front panel that’s powder coated and silk screened, no problem. A mild steel chassis with tack welded sides and then zinc plated, no problem. A stainless steel angle bracket with machined countersunk slots, easy.

Sheet metal production of stainless steel trays

Sheet metal production of mild steel brackets

The photos you can see here are just typical of the variety of production we get involved with. They show mild steel brackets, stainless steel trays and mild steel welded fabrication assemblies. Volumes are 500 off, 25 off and 20 off. Again that’s just typical sheet metal production anywhere from just a few samples to many thousands can be handled here. With CNC punching, laser cutting and CNC bending all working together to produce accurate competitive sheet metal production.

Sheet metal production

Sheet metal welded fabrications

See something on our website that looks like a sheet metal product you need? Or alternatively on our Pinterest Boards. Give us a call and we will be more than happy to help support your production needs. If you already have drawings, all the better, send them to sales@vandf.co.uk and we will do the rest for you. Price break or material options investigated to produce the right price for you, ask for more details.

Stainless steel fabrications manufactured from sheet metal

Thursday, February 18th, 2021

Stainless steel fabrications

Stainless steel fabrications

We have been manufacturing stainless steel fabrications for over 30 years. Utilising CNC punching and laser cutting processes to produce accurate flat blanks. These are essential if we are to manufacture the correctly sized finished parts. The stainless steel parts shown here have all been laser cut and CNC folded using our Trumpf 7036 CNC press brakes. At this stage all the parts are waiting to be TiG welded together.

Stainless steel fabrications can come is a range of sizes and complexities. We can fold stainless steel sections up to 3M long, laser cut between 0.3mm and 6mm thick in a range of stainless steel alloys. Our Trumpf 3030 fibre laser machine can laser cut much thicker than this but we have decided not to in house due to weight handling issues. Having always worked on thinner gauges our CNC bending and CNC punch tooling is best suited to the thinner end of the fabrication spectrum.

Stainless steel fabrications

Stainless steel fabricators

Looking for a supplier of your stainless steel fabrications?

Although stainless steel is a hard material to drill when it comes to laser cutting we have no problems. Fabrications in thin gauges can be successfully CNC punched and we have a large library of tooling to accommodate this. For thin and thicker gauges laser cutting is perfect. Fibre laser cutting stainless steel fabrications with either compressed air or nitrogen if perfect. The edge finish is often good enough to need no more de-burring. The parts shown here didn’t need to be de-burred after laser cutting.

Should you be looking for a flexible sub-contract supplier of your stainless steel fabrications please take a look at the services we can offer you. We have a comprehensive website with many examples of past projects to view, videos of sheet metal fabrication in production and design tips for new designs. We also have thousands of examples of sheet metal work on our Pinterest Boards.

Please send your design data whether it’s PDF, DXF, DWG, STEP or SAT files to sales@vandf.co.uk and we will be happy to help you with your next project.

CNC punching sheet metal products in the UK ask us for a quote

Monday, February 15th, 2021

CNC punching sheet metal products

CNC punching sheet metal products

CNC punching sheet metal products from a wide range of materials is a common practice for V and F Sheet Metal. We have the tooling to cope with products from 0.5mm thick aluminium electronics panels, 0.7mm Zintec brackets, 1mm mild steel trays, 1.5mm stainless steel housings, 2.0mm copper electrical connectors, 3mm galvanised steel clamping brackets and up to 5mm aluminium spreader plates. Having 2 Trumpf CNC punch presses using common tooling allows us to be very flexible when it comes to production. Jobs can be swapped around to suit customer requirements. If a machine is being serviced work can be swapped to another to keep production going.

CNC punching sheet metal products

CNC punching sheet metal products

We have the same ethos when it comes to CNC bending with 4 machines sharing the same tooling. This allows us to run a large batch of parts across several machines at once if needed.
Although our Trumpf fibre laser cutter can be used to produce more complex profiles the CNC punch presses have other strengths. When it comes to producing sheet metal products with forms such as dimples, plunged and tapped threads, ventilations louvres, earth tags, formed CSKs etc there are no better machines in our opinion. To get a better picture of the standard tooling we have that you can use on your sheet metal designs just take a look at our tooling libraries.

Having been CNC punching sheet metal products for over 30 years we have a wide range of examples to see on our website and Pinterest Boards. They are a great place to start when looking for ideas for a new project.

If you already have a good idea what you want and need no help simply send us your drawings (sales@vandf.co.uk) and our engineering team will be happy to help. We can produce a range of price options to suit your needs.

Laser cutting sheet metal fabrications in Hampshire UK 2021

Thursday, February 11th, 2021

laser cutting sheet metal fabrications

laser cutting sheet metal fabrications

I’ve just been taking a look around our sheet metal fabrication factory again today and spotted these stainless steel plates. Laser cutting sheet metal fabrications is something we do very well on light gauge sheet metal. These stainless steel plates are on the upper end of the material thickness we normally laser cut. 6mm 304 stainless steel laser cuts brilliantly with pure nitrogen as the assist gas. Often parts like these would not need to be de-burred in any way after cutting. The finish from laser cutting is often good enough straight from the machine for the finished part. In this case the parts are being used to construct a roof hinge mechanism for a campervan. All the edges needed to be de-burred well to eliminate the chances of the customers cutting their fingers.

Laser cutting stainless steel

Laser cutting stainless steel

The batch of stainless steel parts were cut from 2M x 1M sheets and off cuts from previous orders. The ability to easily tune CNC programs to use up any remnants we have in stock saves money and reduces material scrap. We can either reprogram the parts using our Radan CAD/CAM software in the design office or by the machine setter on the Trumpf laser cutter.

The complexity of a part profile (within limits) is no problem when laser cutting sheet metal fabrications. If you can draw it we can laser cut it. Simple send us a drawing and we will be happy to try out the part, produce a quote with your price options and any other operations you might need. Please send your drawings to sales@vandf.co.uk and we will do the rest for you.

Sheet metal production companies in the UK 2020

Tuesday, November 17th, 2020

Sheet metal production - small brackets

Sheet metal production – small brackets

Sheet metal production of small brackets and plates.

I thought it would be good to take a random selection of sheet metal production components as they perfectly illustrate the wide range of production techniques used today in the UK. These parts are typical, but be no means exhaustive of the different materials, thicknesses and finishes that we are requested to produce on a daily basis by our customers. Often using simple standard CNC punching and CNC bending tooling no additional costs are applied to these production projects. If the parts needs to be laser cut that production can also be catered for in house on our Trumpf 3KW fibre laser.

I have given a little more detail for each of the components in the photo, their material type, part finish and production stages to produce the complete part.

If you click on the photo you can clearly see each component identified with a number which corresponds with the details listed below.

Component 1

Material is 2mm thick mild steel. The part has been laser cut. It will be finished by zinc plating and clear passivating.

Component 2

Material is 3mm thick CZ108 brass. The part has been laser cut using pure nitrogen. No other finishing or treatment was required on this small brass washer.

Component 3

Material is 1.0mm thick 5251 aluminium alloy. The part has been CNC punched using standard tools of the shelf. All outer edges have been de-burred to remove the CNC punch nibble marks. It was finally anodised and dyed black.

Component 4
Material is 3mm aluminium. The parts has been CNC punched and then barrel de-burred to remove all sharp edges.

Component 5
Material for this small welded assembly is 0.7mm 316 stainless steel. The parts were laser cut together from the same sheet, CNC folded and then TiG welded together.

Component 6
Material for this copper bracket is C101. The bracket was laser cut on our Trumpf 3030 fibre laser cutter. A simple edge de-burring was used to remove any sharp edges and then folded up on our Trumpf 7036 CNC press brakes.

Component 7
Material is galvanised weld mesh material used as a filter plate. This part was simply cut to size on our Safan guillotine.

Component 8
Material is 1.2mm aluminium. An interesting shape which has been CNC laser cut, CNC folded up and then powder coated matt black.

Component 9
Material is 2.5mm 304 stainless steel. These parts were laser cut, barrel de-burred, CNC folded and then had threads tapped in the holes.

Component 10
Material is 0.9mm thick galvanised mild steel. Simply CNC punched and edge de-burred.

For additional examples of sheet metal production pleas take a look at our Pinterest boards.

If you have some sheet metal production that needs looking at please don’t hesitate to send us your drawings. We will be happy to produce price options and review designs where needed.

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