sheet metal Archives -

Custom sheet metal housing manufacturer based in the UK

Tuesday, November 28th, 2023

The World of Custom Sheet Metal Housings from a Sheet Metal Housing manufacturer in the UK

In the dynamic landscape of manufacturing and engineering, custom sheet metal housings hold a unique significance. These meticulously crafted enclosures are the unsung heroes of countless industries, providing protection, functionality, and aesthetics to a wide range of devices and equipment. In this blog post, we explore the world of custom sheet metal housings and the pivotal role they play in shaping modern technology.

Sheet metal housings manufacturer

Unmatched Versatility

Custom sheet metal housings are versatile, accommodating the diverse requirements of various applications. Whether it’s a specialized electronic device, an industrial control panel, or a precision instrument, these housings can be tailored to meet precise specifications. They offer design flexibility, enabling engineers and designers to create enclosures that seamlessly integrate with the intended equipment.

Precision and Durability

One of the defining characteristics of custom sheet metal housings is their precision. The manufacturing process involves cutting, bending, and assembling sheet metal with utmost accuracy. This results in enclosures that fit perfectly and protect sensitive components from environmental factors like dust, moisture, and electromagnetic interference. The robust nature of sheet metal ensures long-lasting durability, even in demanding industrial environments.

Aesthetic Appeal

Custom components from a sheet metal housing manufacturer not only provide protection but also enhance the overall appearance of the equipment they encase. They can be customized with various finishes, including powder coating, anodizing, or decorative patterns, to align with the product’s branding and aesthetics. This balance of functionality and aesthetics makes them an ideal choice for consumer-facing products.

Cost-Effective Solutions

While precision and customization are paramount, custom sheet metal housings are also cost-effective. The efficient production process minimizes material waste, and the durable nature of the enclosures reduces the need for frequent replacements or repairs, saving both time and money in the long run.

Conclusion

In the world of modern technology, custom sheet metal housings play a crucial role in safeguarding sensitive components, promoting aesthetics, and ensuring cost-effective solutions. Their versatility, precision, durability, and aesthetic appeal make them indispensable for a wide range of applications. As we continue to push the boundaries of innovation, custom sheet metal housings will remain a cornerstone of engineering and design excellence.

Precision sheet metal work manufactured in the UK

Thursday, November 23rd, 2023

Mastering Precision: The Art of Precision Sheet Metal Work

Precision sheet metal work is a craft that seamlessly blends artistry with engineering precision. This specialized form of metalworking involves the fabrication of intricate components and structures from thin metal sheets, often no thicker than 0.3mm in some cases. The meticulous nature of precision sheet metal work demands a combination of skill, innovation, and attention to detail.

Laser cutting precision sheet metal work

Laser cutting sheet metal

At the heart of precision sheet metal work is the ability to transform raw metal sheets into complex, custom-designed pieces that meet stringent industry standards. Craftsmen in this field are adept at utilizing a range of laser cutting, bending, forming, welding and grinding techniques to shape metal with remarkable accuracy. The result is a product that not only meets precise specifications but also showcases a seamless integration of form and function.

One of the key aspects that sets precision sheet metal work apart is its versatility. From lighting components, reflectors, electronic enclosures, heating elements and pumping systems precision sheet metal finds applications in a myriad of industries. The ability to work with a variety of metals, including aluminium alloys, stainless steel, mild steel, brass, copper, and spring stainless, allows for the creation of components with diverse properties, meeting the unique requirements of each bespoke project.

Innovation plays a crucial role in advancing the field of precision sheet metal work. As technology evolves, so do the tools and techniques employed by craftsmen in this industry. Computer Numerical Control (CNC) machines, laser cutting, punching and CNC bending along with 3D modelling have become integral to achieving the high levels of accuracy and complexity demanded by modern designs.

Laser cut mild steel lighting fittings

Furthermore, the emphasis on sustainability is influencing the materials and processes used in precision sheet metal work. Craftsmen are increasingly exploring eco-friendly options, such as recycled metals and energy-efficient manufacturing processes, to reduce the environmental impact of their work.

For some great examples of precision sheet metal work take a quick look at our Pinterest Boards.

In conclusion, precision sheet metal manufactuing is a dynamic and evolving field that bridges the gap between art and engineering. With over 35 years of experience in precision sheet metal work we can offer a comprehensive service at a competitive price. Ask us for a quote today on your next precision sheet metal work project.

Sheet metal mounting brackets – how are they manufactured

Tuesday, November 21st, 2023

Sheet Metal Mounting Brackets, how they are manufactured and their uses.

In the realm of industrial design and construction, the unsung heroes known as sheet metal mounting brackets play a crucial role in providing stability and support. These unassuming components are the backbone of many structures, ensuring that everything from shelves to heavy machinery remains securely in place. In this exploration, we delve into the fascinating world of sheet metal mounting brackets, shedding light on their manufacturing process and diverse applications.

Sub-contract laser cutting and CNC bending sheet metal mounting brackets

Sub-contract laser cutting and CNC bending in 2023

Manufacturing Process

Sheet metal mounting brackets are produced through a series of manufacturing processes that combine precision and durability. The journey begins with the selection of high-quality sheet metal, typically steel, stainless-steel or aluminium alloys, chosen for their strength, malleability, and costs. The selected metal sheet undergoes cutting, either through traditional methods like shearing or advanced techniques such as laser cutting and CNC punching. This initial step defines the basic shape of the bracket.

Following the cutting processes to make a flat “blank”, the brackets move to the forming stage, where they are shaped into their final configuration. This can involve bending, folding, or stamping, all executed with precision to ensure uniformity and structural integrity. Welding may be employed to join different components, providing additional strength. There can also be the need for tapped threads or inserted fixes such as bushes and studs. These can all be accommodated within the bracket.

Surface finishing is the next crucial step, involving processes like powder coating, anodising or zinc plating. These treatments not only enhance the aesthetic appeal of the brackets but also protect them from corrosion, extending their lifespan in various testing environments.

Bespoke sheet metal components

Applications

Sheet metal mounting brackets find applications in a myriad of industries, proving their versatility and indispensability. In the world of construction, these brackets are the unsung heroes holding up shelves, cabinets, and even entire structures. Their ability to support heavy loads makes them essential in ensuring the safety and stability of various installations.

In the realm of machinery and equipment, sheet metal mounting brackets play a pivotal role. From securing electronic components in place to supporting motors and other critical elements, these brackets provide the necessary framework for seamless functionality. Their robust design makes them ideal for enduring the challenges posed by heavy-duty machinery.

Venturing into the world of home improvement, sheet metal mounting brackets are the invisible champions behind wall-mounted TVs, kitchen cabinets, and even floating shelves. Their unobtrusive presence belies their significance in maintaining order and stability in our everyday lives.

Precision sheet metal brackets

Innovation and Design

As technology advances, so too does the innovation in sheet metal mounting bracket design. Engineers continually push the boundaries, exploring new materials and manufacturing techniques to enhance strength, reduce weight, and increase efficiency. The quest for sustainability has also influenced the materials used and the manufacturing processes employed, ensuring that sheet metal mounting brackets align with contemporary environmental standards.

In conclusion, while sheet metal mounting brackets may not be the first thing that comes to mind in the world of design and construction, their impact is undeniable. From the manufacturing floor to our everyday lives, these unassuming components play a vital role in upholding structures and ensuring the seamless operation of machinery. The artistry and utility behind sheet metal mounting brackets are a testament to the marriage of form and function in the world of industrial design.

Looking for a sub-contract sheet metal manufacturing supplier

Thursday, November 16th, 2023

Optimize Your Operations with Sub-Contract Sheet Metal Manufacturing

In the realm of metal manufacturing, precision and efficiency are paramount. Sub-contract sheet metal manufacturing offers a strategic solution for companies seeking to excel in their operations while reducing costs and maintaining exceptional quality standards.

Laser cutting sheet metal

1. Cost-Effective Solutions: Sub-contracting sheet metal manufacturing eliminates the need for extensive in-house machinery and labour costs. This can significantly reduce capital investments and operational expenses, allowing businesses to allocate their financial resources more strategically.

2. Expertise and Experience: Sub-contract manufacturers specialize in sheet metal fabrication, bringing years of experience to the table. With state-of-the-art technology and a highly skilled workforce, they understand the intricacies of working with different metals and materials. This ensures your projects benefit from the collective expertise of professionals who excel in metal manufacturing.

3. Swift Turnarounds: Sub-contractors like V and F Sheet Metal are equipped for quick project turnarounds. Their dedicated machinery and streamlined processes allow them to complete tasks more efficiently than most in-house operations. This agility is crucial when facing tight project deadlines.

4. Tailored Solutions: Every engineering metal production project is unique. We offer custom solutions that meet precise specifications. Whether you require custom brackets, enclosures, or intricate components, we have the flexibility to accommodate your design requirements. If changes are needed to your design, we are here to help and advise on the best methods for production.

5. Scalability: Sub-contractors can adapt to your metal manufacturing needs. Whether you have a one-time project or require ongoing manufacturing support, their scalability ensures they can handle varying workloads efficiently.

6. Focus on Core Competencies: Outsourcing sheet metal manufacturing allows your business to refocus resources and energy on core competencies and strategic goals. This specialization fosters innovation and strengthens your competitive edge in the ever-evolving landscape of metal production.

For more sub-contract manufacturing project ideas have a look at our Pinterest Boards.

In conclusion, sub-contract sheet metal manufacturing to V and F Sheet Metal is a forward-thinking approach that empowers businesses to excel in sheet metal production. By leveraging the expertise of specialized manufacturers, companies can unlock the efficiencies and excellence required to thrive in a highly competitive industry. Whether you need one-off projects or ongoing support, sub-contractors offer the cost-effectiveness, precision, and expertise your business needs to succeed in metal manufacturing.

Stud welding custom sheet metal work components

Tuesday, November 7th, 2023

Efficiency and Strength: Stud Welding custom sheet metal components

stud welding sheet metal

When it comes to joining sheet metal, efficiency and strength are paramount. Traditional methods like screws or rivets can be time-consuming and may compromise the material’s integrity. This is where stud welding comes into play. It’s a game-changer for various industries, offering a quick, reliable, and sturdy solution.

Stud welding involves attaching a metal stud to the sheet using an arc or capacitor discharge. The process is swift, typically taking seconds, and the result is a robust connection that ensures structural integrity.

One of the key advantages of stud welding is its minimal heat-affected zone. This means the surrounding sheet metal remains largely unaffected by the welding process, preventing warping, distortion, or weakening of the material. This is crucial for applications where precision and material integrity are critical, such as in the automotive or aerospace industries.

The versatility of stud welding custom panels is another highlight. It can be used with various metals and alloys, making it suitable for a wide range of applications. Whether you’re working with stainless steel, aluminum, or carbon steel, stud welding can provide a reliable fastening solution.

Furthermore, stud welding is a clean process. There are no additional materials like adhesives or fasteners, reducing the risk of contamination. This is essential in industries where cleanliness and hygiene are paramount, such as the food and pharmaceutical sectors.

In summary, stud welding is a fast, strong, and versatile method for attaching studs to sheet metal. Its minimal heat-affected zone, adaptability to different materials, and cleanliness make it an ideal choice for various industries. With stud welding, you can achieve efficient and sturdy connections without compromising the integrity of your sheet metal components.

Have a sheet metal project that needs stud welding custom parts? Send us your drawings and we will be happy to help you.

Sub-contract sheet metal work: A guide for buyers

Thursday, September 21st, 2023

Sub-contract sheet metal work: A guide for manufacturers

Laser cut mild steel panels

Sub-contract sheet metal work is the process of outsourcing the fabrication of sheet metal parts and components to another company. This can be a cost-effective and efficient way to produce sheet metal products, especially if you do not have the in-house capabilities or resources to do so yourself.

There are many benefits to sub-contracting sheet metal work, including:

• Reduced costs: Sub-contracting can save you money on equipment, labor, and overhead costs.
• Increased flexibility: Sub-contracting can allow you to scale your production up or down as needed, without having to invest in new equipment or hire additional staff.
• Access to expertise: Sub-contractors often have specialized expertise in sheet metal fabrication, which can help you to produce high-quality products at a competitive price.

If you are considering sub-contracting your sheet metal work, there are a few things you should keep in mind:

• Choose the right sub-contractor: It is important to choose a sub-contractor with a good reputation and experience in producing the types of sheet metal products you need. V and F Sheet Metal have been manufacturing sub-contract sheet metal work since the 1980s.
• Provide clear and concise instructions: Be sure to provide your sub-contractor with clear and concise instructions for your sheet metal products, including drawings, specifications, and material requirements. We can help you with the process if you are not sure what you need.
• Inspect the finished product: Be sure to inspect the finished product carefully before accepting it from your sub-contractor.

Laser cut mild steel lighting fittings

Once you have chosen a sub-contractor, be sure to work closely with them to ensure that your sheet metal products are produced to your exact specifications. By following these tips, you can find a reliable sub-contractor and produce high-quality sheet metal products at a competitive price.

Here are some examples of sheet metal products that can be sub-contracted:

• Enclosures, aluminium, mild steel and stainless steel for a wide range of industries
• Chassis, laser cut or CNC punched and CNC folded
• Panels, electronics 19” rack equipment
• Brackets, all material and designs laser cut or CNC punched
• Ducts, zintec and galvanised steel
• Housings, aluminium, mild steel and stainless steel for a wide range of industries
• Guards, in all materials
• Covers, in all materials
• Trays, in a wide range of shapes and sizes
• Racks, 19” electronics storage systems
• Shelving, electronics and shop fitting work
• Signage, for retail and entertainment industries

For hundreds more examples of sub-contract sheet metal work take a look at our Pinterest Boards.

If you are manufacturing any of these products, or other products that require sheet metal components, sub-contracting may be a good option for you. Ask us for a quote today, send your drawings to sales@vandf.co.uk or call for a chat on your next project.

Manufacturing aluminium sheet metal control panels in the UK

Tuesday, September 19th, 2023

Aluminium sheet metal control panels are used in a wide range of industries, including manufacturing, automotive, aerospace, pumping systems and electronics. They are durable, lightweight, and corrosion-resistant, making them ideal for applications where harsh environments or frequent cleaning is required.

cnc punching circular discs

Manufacturing aluminium sheet metal control panels

The manufacturing process for aluminium sheet metal control panels typically involves the following steps:

Design: The first step is to design the control panel, taking into account the specific requirements of the application. This includes determining the size, shape, and location of all cutouts and mounting holes. V and F Sheet Metal can help you with this process or review your designs for ease of manufacture.

Material selection: The next step is to select the appropriate type of aluminium sheet metal for the control panel. There are a variety of different grades and thicknesses available, so it is important to choose the right material for the job. Again, we can help you select the most economical commercial grades of aluminium.

Cutting: Once the material has been selected, it is cut to the desired size and shape using a variety of methods. This will be either laser cutting or CNC punching.

Forming: If necessary, the aluminium sheet metal can be formed into the desired shape using a variety of methods, such as CNC press braking or rolling.

Finishing: The final step is to finish the control panel to the desired specifications. This may include powder coating, anodizing, alocrom 1200, Iridite NCP treatment, painting or screen printing.

Plastic coated aluminium sheet metal control panels

Plastic coated 304 stainless steel chassis blanks still in their laser cut nest

Once the manufacturing process is complete, the control panel is ready to be assembled and installed. We have a network of sub-contract companies that we can work with to offer you the complete package if needed.

Here are some of the key benefits of using aluminium sheet metal for control panels:

Durability: Aluminium is a strong and durable metal that is resistant to wear and tear.

Lightweight: Aluminium is much lighter than other metals, such as steel, making it ideal for applications where weight reduction is important.

Corrosion-resistant: Aluminium is naturally resistant to corrosion, making it ideal for use in harsh environments.

Non-magnetic: Aluminium is a non-magnetic metal, which makes it ideal for applications where magnetic interference is a concern.

Easy to work with: Aluminium is a relatively easy metal to work with, making it easy to machine, form, and fabricate.
If you are looking for a durable, lightweight, and corrosion-resistant control panel, aluminium sheet metal is a great option.

Ask us for a quote today on your next project requiring sheet metal control panels

The Advantages of Folding Sheet Metal Work with CNC Press Brakes

Thursday, July 20th, 2023

The Advantages of Folding Sheet Metal Work with CNC Press Brakes

Sub-contract laser cutting and CNC bending in 2023

CNC press brakes are a versatile and powerful tool for folding sheet metal. They can be used to create a wide variety of shapes and sizes, with real world high precision and repeatability.

There are many advantages to using CNC press brakes for folding sheet metal work. Here are the most important points:

Accuracy: CNC press brakes are very accurate, which is essential for creating parts with tight tolerances. The accuracy of a CNC press brake is typically measured in fractions of a mm.

Repeatability: CNC press brakes are also very repeatable, which means that they can produce identical parts over and over again. This is important for mass production or for parts that need to be interchangeable. It is also important when parts from different batches are needed to fit together.

Speed: CNC press brakes can be very fast, which can save time and money in production. The speed of a CNC press brake depends on the size and thickness of the material being bent, as well as the complexity of the bend. The speed of the machine is one factor along with the ease of programming and tool setting. This is particularly important when it comes to small batches of work where the set up time can outweigh the production time.

Precision tooling: CNC press brakes use precision tooling, which ensures that the bends are accurate and consistent. The tooling can be customized to create specific bends, which gives CNC press brakes a lot of flexibility.

Ease of use: CNC press brakes are relatively easy to use, even for operators with limited experience. The controls are simple and intuitive, and the machine can be programmed to perform a variety of tasks. Even with simple tooling some very complex parts can be produced.

In addition to these advantages, CNC press brakes also offer a number of other benefits, such as:

Reduced material waste: CNC press brakes can reduce material waste by accurately bending the sheet metal to the desired shape. This can save money and resources. With the ease of CNC programming they can be used to quickly test out a new design and feedback blank size changes to the laser and CNC punch machines to reduce scrap in production.

Improved quality: CNC press brakes can improve the quality of sheet metal parts by reducing the number of defects. This is due to the accuracy and repeatability of the machine. The bending process is also clean and relative scratch free in operation.

aluminium sheet metal fabrications

Overall, the advantages of folding sheet metal with CNC press brakes offer a number of gains over traditional methods of folding sheet metal. They are more accurate, repeatable, and faster, and they can reduce material waste and improve quality. CNC press brakes are a valuable tool to help us to produce your high-quality sheet metal parts.

For more examples of folded sheet metal work produced on CNC press brakes take a look at our Pinterest Board The Advantages of folding sheet metal

Or check out our Trumpf 7036 CNC press brakes or our 3M Safan e-Brake CNC press brake.

I hope this blog post has been informative. If you need further information on CNC bending or want a quote for your next sheet metal projects please call us or send your drawings to sales@vandf.co.uk

How to connect metal without welding, sheet metal joining methods

Tuesday, December 6th, 2022

Stainless steel light fitting support stirrups – connect metal

When designing sheet metal products if a part can be made from one piece of metal it will be the most effective design. Reducing the number of parts required, finished, inspected, assembled etc. will always be the cheapest solution. Obviously, this cannot always be the case. There maybe a situation where a component needs to have 2 different gauges or 2 different material properties. This then needs the designer to think about how they can connect metal.

Welding is a very versatile technique but not the only one. We can connect metal in several ways without having to melt anything.

Sheet metal work with pressed studs inserted

Mechanical and chemical joining methods are ones that can be used in everyday life. Many adhesives are now specially tailored to suit certain metal materials or operating conditions.

Cold solid riveting or pop riveting are both connecting methods that are quick and cheap. Again, they enable dissimilar materials to be joined together as well as different gauges.

Sheet metal projects with inserted bushes, studs, stand-offs, captive screws etc.

You can connect metal using self tapping screws. These have the advantage of speed. No need for threaded holes or masking if the sheet metal parts are being painting or powder coated. Little skill or equipment is needed in assembly. They do have the disadvantage of limited disassembly. Once a self-tapping screw had been used it’s not always possible to remove the screw and re-screw if servicing is needed. Then the best solution is a threaded (tapped) hole and a machine screw.

It could simply be that a machine screw with a tapped hole is sufficient to connect metal parts together. In very thin gauges this isn’t always possible, and a fixed male or female threaded insert can be used. Bushes, stand-offs and studs are very popular. We insert them in many thousands of metal parts for our customers.

There are various metal joining examples shown here with the photos of past projects. If you are not sure which method would be best, just send us your drawings and we will be happy to take a look for you.

For more examples of sheet metal projects please take a look at our Pinterest Boards

What can be made by CNC punching sheet metal

Friday, October 7th, 2022

CNC punching in Great Britain

CNC punching sheet metal is key to our business. We are CNC punching sheet metal components every day. From parts that take up a whole sheet to tiny parts where there are thousands from a single sheet. A wide range of metals can be CNC punched. Ferrous and non-ferrous and sometimes even some types of plastic.

Here we have an image of our Trumpf 3000 CNC punch press punching out heater covers. The material is mild steel with a painted surface, topped with a protective plastic film. All the holes, ventilation slots and outer profile tooling is held on the machine and located into the punching head to enable the parts to be made in one cycle without any intervention.

CNC punched stainless steel

Small plates such as these stainless steel washers are easily produced by CNC punching sheet metal. With a combination of standard punch press tooling and special form tooling on our fly-presses these parts are made in thousands.

CNC punching sheet metal

These stainless-steel plates have been CNC punched from 1.2mm thick sheet. The holes, outer profile and corner radii have all been produced using standard CNC punch press tooling. The inner window has used a custom tool to produce the shape in one single hit. This type of work is typical of a CNC punched job.

There are many more examples of CNC punch parts on our website. try taking a look at CNC PUNCHING GALLERY

There is also more information, photos and videos on WHAT IS CNC PUNCHING

We also have over 400 images of CNC punching products on our Pinterest Board

Sheet metal contractors manufacturing in Hampshire

Tuesday, May 3rd, 2022

Sheet metal contractors

Sheet metal contractors such as V and F Sheet Metal offer a valuable service to a wide range of companies in the UK. Perhaps you need sheet metal components that are bespoke to your own product designs. Perhaps a special housings. A custom front panel. Whatever you need if it’s not something you can buy as a standard part you will need the services of sheet metal contractors.

With the ability to take your ideas and turn them into production items. Whether that’s CNC punched galvanised steel enclosures, laser cut stainless steel panels or aluminium brackets we are here to help you. We can read your 2D and 3D CAD data directly into our programming systems. Speeding up the process and reducing the possibility of errors.

The process is also reversible. We can produce 2D and 3D data and send to you to help with your production drawings.

We have been manufacturing sheet metal products and assemblies for over 35 years in Hampshire. Small volumes of 10 off, repeating batches of 100’s off and higher volumes of 1000s along with call off orders when needed. Simple send your drawings to sales@vandf.co.uk for a quote today.

For more examples of past CAD/CAM projects our Pinterest Board is a great place to look.

Manufacturing sheet metal work in the UK by V and F Sheet Metal

Thursday, April 21st, 2022

What is CNC bending?

Manufacturing sheet metal work is the main stay of V and F Sheet Metal. We have been sub-contract sheet metal workers since the 1980s. Providing a wide range for manufacturing services to UK companies for decades. We are especially prominent in the lighting, heating and audio sectors.

Manufacturing sheet metal components and assemblies from your own custom designs. Whether that’s 2D or 3D data we can handle it and turn it into products for you. With the ability to laser cut or CNC punch blanks in house we have total control of the manufacturing process. Connected with our CNC press brakes we can fine tune parts to suit bend tooling saving you time and money in production.

The images here show folding and spot welding. I could just as easily have shown laser cutting and welding or CNC punching and bush insertion. We have a wide range of auxiliary manufacturing processes all carried out in house to help support your design team. Along with a network of painters, platers and machine shops we can act as a one stop shop for your new sheet metal projects.

Spot welding Zintec sheet metal assembly

For a more detailed look at our plant please spend a few minutes and look at our website.

If you already have a product that needs manufacturing and you think sheet metal would be the solution please send us your drawings. If however you want to see some more examples of past projects our Pinterest Boards are stuffed full of ideas.

Sheet metal workers near me – V and F Sheet Metal

Tuesday, February 22nd, 2022

Folding up the blanks

If you are searching for sheet metal workers near me and you are based in Hampshire you should be talking to V and F Sheet Metal. Saying that we have vans delivering right across Hampshire, Dorset, Sussex, Surrey, and Berkshire most weeks and also regularly into Oxfordshire. Further afield and we can ship on an overnight pallet service or parcels where needed. You are always welcome to all in and collect work if you are based near us. You can then see what we get up to in more detail.

Sheet metal workers with over 35 years of experience manufacturing in the UK. We tend to manufacture in thinner gauge sheet metal. Up to 3mm and sometimes a little over. This suits our CNC punch presses and laser cutting facilities. All our bend tooling is ideally suited to thinner gauges. We cut and fold from 0.3mm spring stainless steel, 0.4mm reflector aluminium, 0.55mm galvanised steel. 0.7mm stainless steel and aluminium and upwards.

With sheet metal components from just a few mm across to 3M long we can cover most of your sheet metal working needs. A wide range of standard CNC punching and CNC bending on the shelf ready to be used on your orders. All supported with the latest CAD/CAM sheet metal software to get the most out of every metal sheet.

For a view of more recent sheet metal working projects please follow the link to our Pinterest Boards.

So in conclusion if you are searching for sheet metal workers near me I hope V and F Sheet Metal can help you. Send us your drawings to sales@vandf.co.uk and we will take a look for you or call us on 01489 577786 if you need more information or advice on your designs. We are always happy to talk through potential ideas and help where we can to reduce costs.

Galvanised mild steel sheet metal components manufactured in the UK

Wednesday, February 9th, 2022

Galvanised mild steel

Just a quick look back at a recent project, manufacturing galvanised steel components for cladding a building. All the steel parts were CNC punched and then folded on our Trumpf CNC punch presses and CNC press brakes. The parts were relatively simple and didn’t take us long to CNC program. Several of the smaller parts fitted nicely in the same sheet as the longer parts providing a good material utilisation.

All the sections fitted onto one pallet making shipping easy. Total job turnaround time was just over a week from receiving the order. This included purchasing materials, CNC programing, CNC punching and CNC bending. Customer was happy and collected the pallet in their own van.

This is typical of one of the simpler sheet metal projects we are asked to provide to our UK customers.

If you want to explore more sheet metal project ideas please take a look at our Pinterest Boards.

If you have a project you need manufacturing please don’t hesitate to contact us for a price estimate. Send over your drawings and we will be happy to help you. Whether it’s DXF, DWG, SAT, STEP or simply PDF we can read them and work with them.

Sheet metal work manufactured in Southampton Hampshire

Tuesday, December 14th, 2021

Sheet metal work manufactured in Southampton

We have been manufacturing sheet metal work in the Southampton area since the 1980s. Using a wide range of sheet metal manufacturing plant, tooling and software to produce accurate and competitively priced work. As a sub-contract sheet metal working company we have to be able to turn our hand to all sorts of work. People may just want a few parts for a special project. Perhaps they need to base something new on an old part and wants an update. Regular batches of sheet metal work is a constant requirement from our customers.

It may be 25 / 50 / 100 or up to several 1000 parts at a time.

Whether it might be stainless steel brackets for the installation of children’s playground equipment. Pumping system drip trays. Electronics equipment aluminium housings. Galvanised steel clamping brackets for fencing systems. Audio equipment rack front panels. Light fitting reflectors. You name it and we have probably made it.

If you are looking for sheet metal manufactured in Southampton please give us a call. If you have drawings then please email to sales@vandf.co.uk. We will be happy to provide you with quotes to suit your designs and volumes.

CNC punching sheet metal in November 2021 by V and F Sheet Metal

Tuesday, November 23rd, 2021

CNC punching sheet metal

Punching sheet metal with a CNC punch press is a very versatile process. It can produce parts at great speed. Simple circular holes, rectangles, squares and special shapes. CNC punching can also be used to form sheet metal into shapes such as ventilation louvres, stand off dimples, plunge bosses etc. There are also options to tap threads and form simple small bends all in the same machine cycle on the punch press.

The example show here is a simple aluminium plate with a couple of CSK formed holes. The parts took 5 seconds each to produce including the formed CSK. These parts are typical of the work we often produce on our Trumpf CNC punch presses.

CNC punching sheet metal – CSK

With many years of tooling on the shelf we have the ability to tackle the majority of parts we make with no new tooling. This keeps the costs down for new projects. If your volumes are not huge then laser cutting can be an interesting alternative. As we have both CNC punching and laser cutting in house we can normally sort your parts without the need for new tooling.

For a lot more examples of CNC punching sheet metal take a look a tour Pinterest Boards.

We are always happy tp take a look at your drawings and produce price options for the most effective production method.

Mild Steel Brackets

Thursday, August 12th, 2021

Mild Steel Brackets

Mild steel brackets can be used in so many applications today. We have been manufacturing them since the 1980s. Using mild steel as well as other sheet metal materials from 0.7mm to 4mm thick. Whether it’s laser cutting or CNC punching and then CNC bending we have all the tools and experience to produce a wide range of brackets. Volumes can ranges from just a few for a special project or many thousands.

Here’s just a small range of recent sheet metal projects that we have produced needing mild steel brackets:

Securing LED displays in libraries
Fixings fibre optic lighting in a gallery
Mounting flood lighting around a castle
Clamping brackets to hold down pump sets
Lamp holder brackets in fibre optic lighting
19” rack mounting ears
Securing gear trays in street lighting
Children’s playground equipment
Fixing signage on golf courses
Mounting air curtains over shop door ways

I think you can see from the list above that we support many different industries when it comes to manufacturing mild steel brackets.

If you want to see some of the stages required to manufacture a humble sheet metal bracket we have a page worth reading.

For more examples of sheet metal brackets please take a look at our Pinterest Boards.

All the sheet metal brackets that we produce are bespoke to our customers designs. All you need to do is send us your drawings and we will do the rest. Drawings can be sketches but it helps to speed up the process if they can be in a CAD format. DXF, DWG, STEP and PDF are more than acceptable.

Give us a try today and we will be happy to quote for our next mild steel bracket project.

Precision sheet metal fabrications manufactured to your designs

Tuesday, April 20th, 2021

Precision sheet metal fabrications

Precision sheet metal fabrications can be used in so many different ways.

It may be sheet metal components manufactured for an electronics housing. Precision cut outs for cable connector to snap into place. Perhaps precision lighting reflectors to focus the light from a high performance lamp. Precision sheet metal copper plates for electrical bus bars. When there are many components brought together to form an assembly there will be need for precision in the cutting and folding of the individual parts.

Precision sheet metal fabrications

With these particular images we have custom components being formed on one of our Trumpf 7036 CNC press brakes. The shapes formed are a combination of CNC bends, CNC curve multi-bends and using curved form tooling. All these precision sheet metal techniques have produced complex shapes without the need for special tooling.

The initial calculations to produce the profile were not easy. 3D CAD/CAM was used to produce a developed blank. This was then experimented and refines. Several iterations later we had the correct blank size for laser cutting and CNC bend programs that worked in production. Having a laser cutting machine is idea with a profile such as this. We can easily cut precision templates to check the shape during a product batch.

Precision sheet metal fabrications

For lots of ideas on sheet metal designs it’s always worth looking at past projects. Our Pinterest boards are a great starting point.

If you have a precision sheet metal fabrication project that needs manufacturing and you have a set of drawings, feel free to send them over to us. We will be happy to work through them and put prices on your volumes breaks for manufacturing as well as suggest any changes that could save you money. Please use sales@vandf.co.uk or call us if you want a chat.

Custom sheet metal workers manufacturing in the UK

Thursday, April 8th, 2021

Custom sheet metal work

Custom sheet metal work can encompass so many different products. From the smallest clip just a few mm across to folded sections up to 3M long. As we deal with approximately 75 different customers every month custom sheet metal really does include many different parts. We would normally say that thinner gauges best suit us when we are manufacturing sheet metal components. Traditionally we have worked up to 3mm thick sheet in ferrous and non-ferrous materials. With a laser cutter we can go thicker than that and work up to 6mm on occasions. It really depends on the size of the component and the tolerances required by the customer.

So, let’s take a look at these custom sheet metal projects in more detail. The only thing these parts have in common is that they were all being manufactured in April 2021. In fact I saw them all on the same day as I walked around our factory. I never tire of seeing sheet metal components being manufactured no matter what the batch size of design. It’s always a good starting point for a sheet metal blog post.

Custom sheet metal work

We have here parts that have both been created by laser cutting and CNC punching. Both services are offered in house and supported by Trumpf service engineers and Radan CAD/CAM software. If a customer had no particular preference for laser cutting or CNC punching we will select the best method to suit the custom part.

It may be that the custom sheet metal part really suits laser cutting, perhaps it has a complex outer profile or a unique cut out shape. New tooling isn’t always practical if there are only small volumes. In that case the way to go is certainly laser cutting. The thickness of the part may also decide which way to go. When parts have added features such as formed dimples, tapped threads or ventilation louvres then it’s obviously going to be CNC punching. We will often produce a quote both ways to see which comes out the cheapest. The advantage for you is that we can take the best path to cheap parts without compromising the quality of the parts.

Custom sheet metal work

For examples of other customer sheet metal work produced by us over the years take a look at our Pinterest Boards.

The parts I have chosen to illustrate here just happen to be made from mild steel, galvanised steel and stainless steel. They could just as well have been brass, copper or aluminium. They have all been folded up on one of our Trumpf 7036 CNC press brakes. Having a number of CNC press brakes to call upon enables us to be flexible when it comes to dealing with urgent jobs.

So when I say custom sheet metal work cab be varied I really mean every part is different. That’s the challenge of sub-contract sheet metal work. Every customer has their own ideas and we are here to support them where we can. If you have a custom sheet metal job and need some advice on manufacturing or price options for different volumes, give us a call. Better still, if you have drawings e-mail us at sales@vandf.co.uk and our team will be happy to help you.

Stainless steel fabrications manufactured from sheet metal

Thursday, February 18th, 2021

Stainless steel fabrications

We have been manufacturing stainless steel fabrications for over 30 years. Utilising CNC punching and laser cutting processes to produce accurate flat blanks. These are essential if we are to manufacture the correctly sized finished parts. The stainless steel parts shown here have all been laser cut and CNC folded using our Trumpf 7036 CNC press brakes. At this stage all the parts are waiting to be TiG welded together.

Stainless steel fabrications can come is a range of sizes and complexities. We can fold stainless steel sections up to 3M long, laser cut between 0.3mm and 6mm thick in a range of stainless steel alloys. Our Trumpf 3030 fibre laser machine can laser cut much thicker than this but we have decided not to in house due to weight handling issues. Having always worked on thinner gauges our CNC bending and CNC punch tooling is best suited to the thinner end of the fabrication spectrum.

Stainless steel fabricators

Looking for a supplier of your stainless steel fabrications?

Although stainless steel is a hard material to drill when it comes to laser cutting we have no problems. Fabrications in thin gauges can be successfully CNC punched and we have a large library of tooling to accommodate this. For thin and thicker gauges laser cutting is perfect. Fibre laser cutting stainless steel fabrications with either compressed air or nitrogen if perfect. The edge finish is often good enough to need no more de-burring. The parts shown here didn’t need to be de-burred after laser cutting.

Should you be looking for a flexible sub-contract supplier of your stainless steel fabrications please take a look at the services we can offer you. We have a comprehensive website with many examples of past projects to view, videos of sheet metal fabrication in production and design tips for new designs. We also have thousands of examples of sheet metal work on our Pinterest Boards.

Please send your design data whether it’s PDF, DXF, DWG, STEP or SAT files to sales@vandf.co.uk and we will be happy to help you with your next project.

Manufacturing small sheet metal brackets in the UK

Friday, January 3rd, 2020

Manufacturing small sheet metal brackets in the UK

Manufacturing small sheet metal brackets in the UK using the latest CNC manufacturing techniques.

We have been manufacturing sheet metal components for well over 30 years. Servicing the needs of our customers, manufacturing brackets to their designs and in the volumes they need when they need them. These tiny stainless steel brackets for a electronics cable connector are typical of the small end of the work we make every day of the week. Using our 3 Trumpf 7036 CNC press brakes we can handle the trickiest of bending jobs with no fuss. Whether they are laser cut or CNC punched we have the team and plant in house to deal with your designs. With the ability to take your 3D files and adjust them to suit correct manufacturing tolerances we are always looking to save production time and money.

Click on the image to get an idea on just how small these sheet metal brackets really are.

For more images of past sheet metal bracket projects take a look at our gallery page.

Do you have small sheet metal brackets that are smaller than this? We like a challenge, give us a try. Send us your CAD data and our engineering team will be happy to take a look and produce some quotations for you.

Stainless steel sheet metal brackets manufactured in Great Britain

Tuesday, July 2nd, 2019

Stainless steel brackets

If you are looking for a supplier of brackets manufactured in Great Britain then you really should be talking to V and F sheet Metal. With over 30 years’ experience in manufacturing sheet metal brackets there’s nothing we haven’t seen before. From thick gauge aluminium angle brackets to support electronics rack mounted chassis to stainless steel top hat brackets. Mild steel, Zintec, galvanised steel you name it and we have worked with it.

Stainless steel brackets

For brackets manufactured in Great Britain by a family owned British company we are the people to come and talk to. The stainless steel brackets shown here were from an order for one of our customers in Oxfordshire. All 3 types of brackets were laser cut, barrel de-burred to take away any sharp edges and then folded up on our CNC press brakes.

The design and order volume was all to suit our customer’s needs.

Stainless steel brackets

The advantage in using laser cutting machines, CNC punch presses and CNC press brakes is the flexibility they bring to manufacturing. We can change details to suit your needs from batch to batch. Be it hole sizes, bend lengths, bend angles or material thicknesses.

Perhaps you have a standard bracket but need a modified special batch for a new installation, give us a call and we can easily produce options for you.

With a wealth of manufacturing experience along with a large range of standard tooling we are your perfect partner when it comes to sourcing brackets manufactured in Great Britain.

Contact our estimate and programming team on 01489 57776, use the onsite contact form or send your drawings direct to us at sales@vandf.co.uk

We will be happy to produce some price options for you and help where we can to get your prices down.

Sheet metal work manufactured in the UK to your designs

Friday, February 15th, 2019

Have a design and want your sheet metal work manufactured in the UK? Come and talk to our friendly engineering team here at V and F Sheet Metal. We will be happy to help you with your new design ideas or review ways to save money on existing projects.

CNC punching brackets

Sheet metal work covers such a wide range of manufacturing techniques and materials. From the smallest spring clips through mild steel and stainless steel brackets right up to fully welded aluminium housings. From components just 0.3mm thick up to support brackets and mounting plates 8mm thick. They are all sheet metal work and we support our UK customers in all of these areas.

Spot welded bracket

I’ve shown just a few simple parts to illustrate how many production processes go into manufacturing sheet metal work. These parts are made from mild steel, stainless steel and aluminium. Some have been CNC punched and some laser cut. Some parts have been folded on CNC press brakes with standard V blocks. The stainless steel parts have also been formed into curved shapes with simple form tooling. And finally the mild steel brackets have been spot welded to spring clips.

Curved stainlees steel brackets

If you want to understand in more detail how we go about manufacturing sheet metal products please take a look at our page “What is Sheet Metal work and how is it made?”

You might like to view hundreds of past sheet metal projects for inspiration with your new sheet metal design, our Pinterest Boards are a great place to start.

Sheet metal work manufactured in the UK can be competitive with sheet metal work from the far east. If you have small batches, urgent turn around times or complex parts that you want to talk through in detail the UK is the place to look for you sheet metal work. With the right tooling and design ideas sheet metal work manufactured in the UK can be the perfect fit for your company.

Call us on 01489 577786 or e-mail your drawings to sales@vandf.co.uk and we will be happy to help you.

CNC punched sheet metal components manufacturers

Monday, January 14th, 2019

CNC punched sheet metal components produced by V and F Sheet Metal

If you are looking for someone to produce your CNC punched sheet metal components we can definitely support you. From the smallest parts the size of a finger nail up to components the size of a 2.5M x 1.25M sheet. Using Trumpf CNC punch presses we can deal with all your CNC punching requirements. However, if your designs really do not suit CNC punching we also have a Trumpf fibre laser cutter. Working alongside our Trumpf CNC punch presses we really do offer the complete sheet metal processing service.

For lot’s of interesting examples of CNC punch presses in action take a look at our YouTube channel.

For a more in depth explanation of CNC punching and it’s uses take a look at this page.

Supported by using the latest Radan CAD/CAM sheet metal software. We are able to read your drawings and help you develop your sheet metal components ready for efficient manufacturing. If you already have a finished design for your sheet metal components please send your data to sales@vandf.co.uk. We can offer you price options to suit your purchase order batch needs. If you have a new design and want some help, call us on 01489 577786 and our engineering team will be happy to help.

CNC punching plastic coated steel

CNC punching with cut blanks

CNC punching in Great Britain

Sheet metal assemblies produced to your design in the UK

Thursday, January 3rd, 2019

Sheet metal assemblies manufactured to improve your competitive advantage.

Sheet metal assemblies

No matter what type of assembly work you are looking for we will be happy to help. From the simplest spot welded mild steel chassis with brackets right up to multi-part fabrications. We are happy to look at your designs and work with you to make them suitable for manufacturing.

We often help our customers to redesign an assembly to reduce costs. We are happy for part prices to come down if it means that our customers are more competitive. Working together as a team we all benefit. Sheet metal work is a fast moving and large subject to cover in a few posts. We have a more in depth article that might be of interest to you, “What is sheet metal work and how is it made?”

Our Pinterest boards have thousands of examples of past sheet metal projects, many of them are assemblies. Please take a look for yourself, I welcome any feedback or use them as a starting point for your own new designs.

In conclusion, we are here to support you with our experience in sheet metal design and manufacturing not just to make to your drawing. If you want to chat over some ideas you might have on your sheet metal assemblies just give us a call on 01489 577786 and we will be happy to listen.

Sheet metal fabrication company based in Hampshire Great Britain

Monday, December 24th, 2018

Sheet metal fabrication and metal work right on your doorstep

We have been manufacturing sheet metal work for our custmomers in Great Britain since the 1980s. Based in Fareham, Hampshire right next to the M27 we are perfectly located to service our customers in Hampshire and beyond.

sheet metal fabrication

Whether you want small mild steel boxes manufactured to your own design of you would like us to help you with development we are ready. Using Radan CAD/CAM software to control our CNC punching and laser machines we can cope with the simplest mild steel box right up to fully welded sheet metal fabrications.

Welded mild steel boxes

Both of the housings you can see here have been TiG welded and were still waiting to be cleaned up. The larger boxes would eventually be powder coated and the smaller zinc plated and colour passivated.

We have been supporting companies in Great Britain for many years with projects just like these. Small batches and special projects right up to many thousands of parts at a time. These sort of projects are just what we are here to help you with. We have plenty of other examples of sheet metal fabrications on our Pinterest Board.

For more examples of sheet metal fabrications please follow the link to a more expansive Blog post.

Once you know what you want to have manufactured you just need to call our sheet metal fabrication team on 01489 577786 for assistance. alternatively you can e-mail us at sales@vandf.co.uk and we will sort out your 2D or 3D data.

Sheet metal workers in Hampshire Great Britain

Thursday, November 29th, 2018

Sheet metal workers in Hampshire Great Britain using the latest CNC controlled equipment.

Folded sheet metal angles

Based in Hampshire on the M27 we are ideally placed to support companies along the south coast and with next day deliveries throughout Great Britain.

So many of our sheet metal projects start out by being either CNC punched or laser cut and this example is no different. Due to the accuracy and the speed that they offer sheet metal workers these processes are perfect for this type of component. Being relatively small, thin gauge and a batch of nearly 2000 parts it was perfect for our capacity.

Folding sheet metal work

Using a Trumpf 7036 CNC press brake to fold a component under 1M long is the best choice. It’s very quick and easy to set up. It’s very quick to run and has the accuracy demanded by our customers parts.

There are lots of opportunities to see the Trumpf 7036 in action on our YouTube channel.

All our manufacturing processes are supported by using Radan CAD/CAM sheet metal work and P4W production management software systems.

Sheet metal workers in Hampshire Great Britain

So in conclusion, if you have a sheet metal job that needs laser cutting / CNC punching or folding you need to give us a call. We will be more than happy to support you in the correct dimensions for your design to suit standard tooling and save you money. Call us on 01489 577786 or alternatively e-mail us on sales@vandf.co.uk for a quick quote.

Laser cutting mild steel brackets using a Trumpf 3030

Friday, October 19th, 2018

Laser cutting mild steel brackets at speed

Laser cutting mild steel brackets

We love manufacturing sheet metal brackets here at V and F Sheet Metal. Our manufacturing machinery is perfectly designed to produce small components like brackets, you just have to take a look at our website to see that. The image you can see here is through the safety glass looking onto our Trumpf 3030 3KW fibre laser cutting 3mm mild steel. The beauty of this machine is the ease with which we can go from job to job with virtually no set up time. Here we are laser cutting some brackets from material off-cuts from a previous order. The ability to amend CNC programs from full production sheets to smaller off-cuts enables us to offer the best prices. Using up remnants especially of expensive or thick materials is an easy way to keep costs down when quoting for work.

For more examples of past sheet metal bracket projects please take a look at our Bracket and Angle Gallery.

Or if you want to watch the laser cutter in action follow the link.

So, if you have a sheet metal bracket that needs manufacturing please give us a call. We are always happy to help you with ideas to speed up the manufacturing process to save you money. Perhaps you have designed a bracket and we can change some CNC punch tooling to suit standard tools and reduce punching time. We may have just the form tool needed to produce the curve you want.

Our engineering are always willing to help.

Sheet metal work from V and F Sheet Metal in Hampshire Great Britain

Monday, October 8th, 2018

Sheet metal work from V and F Sheet Metal

Sheet metal work projects featuring CNC punched motor end caps with folded tabs formed on the Trumpf 3000R punch press

Whether you just want a few sheet metal prototypes for your new design or full production we are here to help you! We use CNC punching and laser cutting to produce accurate sheet metal blanks. Working with a range of CNC bending machines to produce work from the simplest single angle to complex electronics chassis components. Complimented by the latest in house welding equipment we can offer you a comprehensive manufacturing service.

We have an experienced team of skilled sheet metal workers able to turn their hand to all sorts of projects. From welding aluminium housings, folding stainless steel enclosures, laser cutting brass and copper electrical components. You name it and we have made it.

The image shown here is a CNC punched zintec treated mild steel bracket. Using a particularly clever piece of tooling on our Trumpf 3000R we were able to produce the folded flaps at the same time as punching. The Trumpf multi-bend tooling works with a range of materials and thicknesses. It saves a lot of time and produces a very consistent bend.

So if you have a new sheet metal work project and you want some prices, please give us a call. We are always happy to look at current parts and offer advice to save you money. Perhaps we can look at manufacturing using a different process to save money or improve quality. Give us a try on 01489 577786 or sales@vandf.co.uk

Advantages and disadvantages of plastic coated materials

Monday, July 16th, 2018

Plastic coated materials

This was an interesting little job I saw in the workshop today and gives me the chance to talk about the pros and cons of pre-coated materials. The customer wanted us to produce a batch of 300 electric motor covers. These were made from mild steel with zinc coating on the underside. The top face has a thick white plastic coating bonded to it and on top of this sits a low tac 4 thou (0.1016mm) peelable protective film. This film actually stays in place throughout the entire cutting and manufacturing process and remains there whilst the components are being transported to the customer. It is only removed at site after delivery, by the customer.

Plastic coated flat blank

The flat blanks here were punched out using our Trumpf 3000R punching machine. This is obviously slower than using our Trumpf fibre laser but unfortunately pre-coated materials such as highly reflective pre-anodised reflector material, pre-painted material or plastic coated material (as seen here) are not suited to laser cutting.

Folding up the blanks

For this job 0.9mm mild steel was used but with the coating on it measures 1.2mm. The coating is very durable and tough with a leatherette finish. It would be a good coating to use for something such as a radiator cover. Another advantage is that it is relatively cheap as it bypasses the need for another process such as powder coating. However, unlike powder coating it does leave exposed edges so is only suitable for interior settings.

Protective film partially removed

Need to contact us?

Take a look at our website for more insights into past and recent sheet metal projects and the help we can give you with your designs. There’s also a useful section dedicated to our plant list and detailed help on tooling.

If you are looking to purchase metal work in Great Britain, then do it it’s easy! No complications with language problems or expensive shipping costs. Just pick up the phone and talk to us on 01489 577786. Alternatively send us your drawings to sales@vandf.co.uk and we will produce some estimates for you.

Electric motor covers

Basically if you want to have sheet metal work produced in the south of England we would be more than pleased to help you.

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