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Manufacturing Metal Enclosures using Radan software, Great Britain 2018

Sunday, January 21st, 2018

Sheet metal Enclosures

Today we’re looking at the production of metal enclosures. I think this process displays nicely the flexibility and time saving features of Radan software. So how do we begin the process? Well in this case the customer required production of a sheet metal enclosure using 1.2mm aluminium alloy. We always start with a 3D model on Radan, this allows us to make sure all the fixing holes line up before starting production. This model may come directly from our customer as a STEP or SAT file. If that is not available to us we will create the 3D model using our customers dimensioned drawings. Either way we have control of the basic design information needed to produce the correct developed blank shape and size.

3 D Radan model

Developed blank in flat

The developed blank shows the shape of the final enclosure in the flat (grey). The dark blue surrounding the blank is the shape produced by all the CNC punch press tooling. The tooling can be added to the blank shape automatically by the software. We still have the ability to alter this tooling to suit our own requirements where needed. Following on from this the blanks are set out on a full sheet of metal. In this case the sheet size is 2M x 1M. When CNC punching our Trumpf CNC punch presses can work with sheet up to 2.5M x 1.25M. Smaller panels can be programmed where needed for small components or smaller batches of work. This is definitely where the versatility of the Trumpf machine comes in to it’s own.

You might have noticed that the back 2 components have been turned at 90 degrees to the rest. Why so ? This is the region where the clamps hold the metal in place. Therefore the turning of these components is necessary but still allows for the maximum number of parts to be punched from one sheet. In addition, we have the capacity to to produce these parts on either the Trumpf 200 or 3000 as the same tooling fits both machines. A useful feature in a busy workshop, allowing production to be swapped from one machine to another.

Nest of parts

Metal Enclosures

Finally, once all of the sheet metal enclosure components have been CNC punched, we deburr the edges before moving on to the last stage which is folding. The image here shows a skilled employee folding up the components on one of our Trumpf 7036 CNC press brakes. By using the Radan software at the design stage, the final components should perfectly match the model. This allows us to save time and effort when making the first batch of samples or production. Any alterations can be fed back to the 3D model and subsequent 2D tooled CNC punching nests. This process can also be applied when a customer requires a design change to take place.

Folding up of components

Finished component

Please feel free to look at our website pages which gives up to date information on our plant list, tooling and design data. You have the ability to search all our blog posts so if this post doesn’t quite fit your needs then something else will! There is also an extensive gallery of photos.

If after reading this you think we could help you then please contact our engineering team at V and F Sheet Metal on 01489 577786 or drop us an email at sale@vandf.co.uk. We can’t wait to hear from you!

Welded stainless steel tubular fabrications manufactured in Great Britain

Wednesday, February 6th, 2019

If you are looking for sheet metal fabrications manufactured in Great Britain then V and F Sheet Metal should be able to help you. Having over 30 years manufacturing experience in many different industries we have seen most design problems and solved them for our customers in Great Britain.

These particular components illustrated in these photos were stainless steel parts used to construct parts benches to be installed in Sussex.

Stainless steel welded fabrications

These welded fabrications were manufactured from 316 stainless steel square tube and formed 316 stainless steel sheet. The tubes were simply sawn to length with holes drilled to line up with wooden park bench slats. The laser cut curved sheet metal sections had holes to line up with posts fixed in the ground. The curved shapes were created by using one of our Trumpf 7036 CNC press brakes. Programming them to make a series of small bends makes it easy to simulate any curve radius up to 180 degrees (semi-circle). As well as creating curves by multi-bends we can roll sheet metal sections using our manual and power rollers. If the volumes are high enough we can also construct form tools which can then be used to press out the curved shape in one operation, saving time and money.

Welded stainless steel tubes

All parts were TiG welded together and then cleaned up smooth before being polished ready for installation.

Stainless steel fabrications manufactured in Great Britain

Stainless steel tube sawed to length

For more fabrications manufactured in Great Britain why not take a look at our Gallery Pages or our Pinterest Boards. They both demonstrate the flexibility of sheet metal fabrications and the wide range of shapes and sizes that can be created. Using ferrous and non-ferrous metals we can cope with most commercial grades of material and welding processes that you will need.

We are always happy to chat through your fabrication design ideas and offer a hint or two to speed up production and save you money. Call us on 01489 577786 or send us your drawings to sales@vandf.co.uk for a full price estimate for your sheet metal fabrication project.

Manufacturing a Sheet Metal Stainless Steel Guide Plate with tapped holes

Tuesday, January 9th, 2018

Stainless Steel Guide Plate

Recently at V and F Sheet Metal we were asked to make a guide plate with tapped holes and I thought this would make an interesting topic for discussion. As with any project the initial phase of manufacturing starts with a clear and concise drawing. This should provide exact dimensions and if required precise position of holes and slots. With this particular design I was able to program the part within 10 minutes using Radan software. This batch of 50 guide plates were then manufactured from 2.5mm thick 304 stainless on the Trumpf 3000 machine.

A couple of the photos here show the sheet on the punching machine and illustrate a number of useful points which may not always be obvious to the customer. Firstly if you look carefully at the image of the CNC punching the guide plate, it is possible to see that at the back of the machine I turned the last two rows of plates to achieve the maximum number of components from the sheet. The nest diagram reveals this clearly and shows the small amount of waste material that will be left at the end of production. Secondly, although not obvious from the photos, this job actually made use of an off cut of material from a previous job, again allowing me to reduce the cost to the customer. In addition there was no need for special tooling as we have an extensive tool library at V and F Sheet Metal. Another money saving feature.

Finally I thought it was worth drawing your attention to the tapped holes on these guide plates. The Trumpf 3000 is equipped with a number of tapping tools and an M4 tap was used on these guide plates to produce a strong, clean thread within the material. It is an efficient process and cheaper than the traditional tapped cutting of threads which produces swarf, which must then be removed from the underneath the machine.

Hopefully you have found this useful and if you think V and F Sheet Metal can help you then please give us a call on 01489 577786 or email today at sales@vandf.co.uk. We look forward to hearing from you!

Stainless steel Guide plate

Stainless steel Guide plate program

TAPPING EXPLODED TOOL

TAPPING CROSS SECTION

CNC punching the guide plate

CNC punched nest of guide plates

We love making folded Sheet metal boxes!

Sunday, January 7th, 2018

Folded sheet metal boxes

Folded Sheet Metal Boxes

Are you looking to produce a folded sheet metal box? Then look no further as we are here to help you! Over the years we have produced a huge number of boxes ranging from the small and simple to large and complex. We use high tech equipment which allows us to CNC punch sheet metal from 0.4mm up to 5.0mm gauge in a range of steel, aluminium and stainless steel alloys. Furthermore if you require thicker gauges this is no problem as we employ the services of our Trumpf 3030 3KW fiber laser cutting machine.

I’ve include this image as it’s a typical example of the type of folded sheet metal box we are asked to make on a daily basis. First of all nearly all of our sheet metal projects start their life as a 3D model using Radan sheet metal development software. Once checked and approved, the model is used to produce a flat pattern ready for use on one of our CNC punching machines. After punching, the edges are deburred and the panel folded up in to the final shape using one of our many CNC press brake bending machines.

This may be the final product especially if the box is going to be placed “out of sight”. However, more often than not our customers require their boxes to be treated or finished. For example we can powder coat, zinc plate or anodise components to produce a perfect cosmetic finish.

If you would like to learn more about the various stages of metal box design and production then please go to our web page on Box Fabrication. Finally if you need any more help with your project then we’re always happy to hear from you at V and F Sheet Metal. Please just call on 01489 577786 or drop us an email at sales@vandf.co.uk.

Please feel free to look on our website for more general information on CNC bending and CNC press brakes.

Z angle aluminium brackets laser cut and folded in Great Britain 2018

Wednesday, January 3rd, 2018

Laser cut aluminium strips

Z Angle Brackets

If you require aluminium brackets but you’re not sure who to contact then look no further! Here at V and F Sheet Metal, Hampshire we have the facility to help you. We have many years of experience to ease your journey from the initial idea or drawing through to final production.

Folding aluminium Z brackets

First of all we begin the process using Radan 3D modelling design software before moving on to laser cutting and finally folding up to produce brackets.

The photos here follow the production of a simple aluminium bracket. Initially we cut out flat metal strip ready to be bent in to a z shape. Cutting out is quick using the latest technology Trumpf 3030 3 KW fibre laser. The second photo shows an individual strip in the process of bending using one of our Trumpf 7036 CNC press brakes. Finally once completed and inspected, the strips are packed up ready for delivery to the customer. If you would like to know more about bending then please read the CNC bending information on our website.

Folded aluminium Z angles brackets

So please do not hesitate to contact us here at V and F Sheet Metal by calling 01489 577786 or emailing us at sales@vandf.co.uk. We have the ability to make many types of brackets and the expertise to assist you with your product from the initial idea through to design and final production. We look forward to hearing from you.

Merry Christmas from V and F Sheet Metal 2017

Thursday, December 21st, 2017

Merry Christmas from all at V and F Sheet Metal.

We just want to say thank you to all out customers for their business through 2017, we really appreciate it. We also want to thank the support of our suppliers through this year. Lets all hope that 2018 will be just as busy and profitable for all of us.

Merry Christmas

From the team at V and F Sheet Metal

Sheet metal fabrication in the UK – V and F Sheet Metal

Wednesday, December 6th, 2017

Laser cut and CNC bend zintec sheet metal work produced with Trumpf manufacturing equipment

Sheet metal fabrication in the UK covers a wide range of processes. From laser cutting and CNC punching thin sheet metal to folding complex sections. Using various welding techniques and secondary manufacturing and finishing operations a large range of sheet metal fabrications can be produced.

Here at V and F Sheet Metal we specialise in batch production of sheet metal fabrications. From our factory in Fareham, Hampshire we supply sheet metal work right across the UK. We can support you with your new designs by producing prototypes. We can also produce small batches of sheet metal components and then where needed larger volumes.

For far more information on sheet metal fabrications and what we can do with them take a look at this link.

Zinc plated mild steel sheet metal brackets

If you are looking for a company to supply sheet metal fabrication in the UK V and F Sheet Metal are the people to contact on 01489 577786. Alternatively you can always e-mail us your drawing data and our engineering team will be happy to advise on your designs or produce estimate options.

Sheet metal work manufactured in Great Britain 2017

Thursday, November 16th, 2017

CNC punched sheet metal work

If you are looking for sheet metal work manufactured in Great Britain here’s as good a place to start as any. During 2017 V and F Sheet Metal have invested in more plant and machinery to improve product quality and speed up manufacturing. The projects shown here are typical of the sheet metal work that we manufacture every day. Whether it’s CNC laser cutting or CNC punching. CNC bending from just a few sample parts to orders of many thousands. Parts may be simply left self colour or treated and finished in a variety of ways. Calling upon the talents of a range of sub-contract specialists in the area we can offer the complete manufacturing service.

Sheet metal trays

Sheet metal work manufactured in Great Britain is cost effective compared with importing. We have many customers who use our services from Europe and the US. Or course our home market of Great Britain is where the majority of our customers as based. With the ability to communicate easily and offer quick samples we provide a useful service to many companies. With the latest sheet metal manufacturing equipment prices are also very keen.

Folded sheet metal work

To get a really good idea of sheet metal work manufactured in Great Britain you should take a look at our gallery pages and plant pages. They will illustrate the wide range of work we manufacture and the ways in which we save time and our customers money.

So if you are looking to get your sheet metal work manufactured in Great Britain give us a try. We are happy for you to call us and have a chat with one of our team of experienced engineers. If you wish to simply e-mail us your drawings that’s fine and we will work on producing estimates for you.

Sheet Metal work in Great Britain 2017

Monday, November 13th, 2017

Sheet Metal work in Great Britain

Here at V and F Sheet Metal we are proud to be able to offer a wide range of sheet metal services to all our customers. Whether it’s laser cutting stainless steel fixings plates or CNC punching aluminium front panels. CNC folding electronics chassis components or mild steel angle brackets. Welding in a wide range of materials and gauges using modern welding techniques. We are here to help you with your designs and provide the best choice of manufacturing techniques to produce your sheet metal work in Great Britain.

With an active program of investment in sheet metal working equipment we are helping to keep sheet metal work in Great Britain. In the last year we have purchased a brand new 1.5 ton fork lift. We have invested in 1M power rolls for rolling up circular sections. We have also invested in another Trumpf 7036 CNC press brake to strengthen our folding section. Along with our other 6 CNC press brakes we have a great range of services to support the most complex sheet metal work.

To see one of our Trumpf 7036 CNC press brakes in action please take a look at our YouTube Channel. We also have dozens of other videos there uploaded from our work shop. They demonstrate CNC punch, CNC laser cutting and welding as weld and CNC bending.

Using the latest sheet metal working CAD/CAM software we can tune designs to suit the correct and most efficient manufacturing machines. If you have a project that needs some input from a friendly sheet metal working company we are here to help. We can take a quick look at your designs and suggest areas that can be improved with a view to saving you money. Simply send us your drawings to sales@vandf.co.uk and we will take a look for you.

New CNC press-brake tooling pays dividends in production

Monday, November 6th, 2017

CNC joggle tooling

We can produce such a wide variety of sheet metal work with standard CNC press brake tooling. Using simple V tooling enables us to cover most of the bends our customers want in their products. Sometimes however, special press-brake tooling can make a big difference. It can reduce the setting time for a number of tools and reduce programming time. The biggest gain for you is the reduced production time easily saving the cost of the tooling after just a couple of batches.

Joggled aluminium brackets

By using joggle press-brake tooling a double bend can be achieved in one cycle of the machine. Not only is this quicker but a more reliable form can be achieved. The joggle tool can be adjusted to suit a range of material gauges and offset sizes. This bracket was produced from 3mm aluminium but it could just as easily have been mild steel or stainless steel.

This press-brake tooling is shown producing a joggle form in 3mm aluminium on our Trumpf 7036 CNC press brakes. The same tooling can be used on our Safan e-Brake CNC press brake making it a versatile tool for the shop floor.

If you have a sheet metal component and you are looking to save money it might just be that bespoke press-brake tooling could make a difference. Please send us your drawings and we will quickly be able to see if we can help. Email us at sales@vandf.co.uk or give us a call on 01486 577786 if you are still now sure.

Manufacturing sub-contract sheet metal work in Great Britain

Tuesday, September 26th, 2017

Manufacturing sub-contract sheet metal is what V and F Sheet Metal are all about. We have been manufacturing in Great Britain since the 1980s. We have a company ethos of constantly investing in the latest machinery and software to improve the quality of the parts we manufacture. Managing costs and improving order lead times is an everyday job for us.

CNC punching plastic coated steel

Manufacturing sub-contract sheet metal for our customers can be range from the simplest flat plate right through to complex welded fabrication assemblies.

Laser cutting sheet metal work

Whether we are using the latest laser cutting technology or CNC bending machines people are still the most important factor in any business. With a stable workforce we have a wide range of experience. Manufacturing special projects and prototypes to repeat batch work and kanban systems, we are happy to help you.

Supporting a wide range of customers in the UK and mainland Europe we will often alreadyd have come across a solution you need. Having a large library of standard CNC punching and bending tooling we can usually produce all your work without any tooling costs.

Trumpf 7036 CNC bendingSheet metal angle brackets

If you are looking for a long term relationship with a UK based company manufacturing sub-contract sheet metal then please contact us. We will be happy to talk to you about your latest sheet metal projects on 01489 577786. If you prefer to e-mail us your drawings then please feel free. We can work with STEP, SAT, DXF and DWG CAD data, please send it to sales@vandf.co.uk. We can produce you quote options, price ranges and advice on treatments and finishes to save you money.

CNC laser cutting sheet metal programming in Great Britain

Friday, September 22nd, 2017

Laser cutting sheet metal work CNC program nest

We use Radan sheet metal CAD/CAM software to drive our CNC punching and CNC laser cutting machines. Radan software is one of the most sophisticated packages for controlling sheet metal manufacturing machines available today. With support for 3D modelling, 2D drawing, standard tooling libraries, auto tooling and auto nesting of full metal sheets. Sheet metal programming is critical for producing accurate components at the right price. For us sheet metal programming is the most important stage in the manufacturing cycle before any material is cut.

Laser cutting sheet metal work CNC program nest

The examples of sheet metal programming shown here are typical of those we produce every day of the week. The Radan software automatically finds the best fit for components on any given sheet size or off-cut no matter how complex the blank shape or size.

With many years of experience in producing a vast range of sheet metal parts via CNC punching and CNC laser cutting we are happy to help you modify your designs to reduce processing time and part costs.

You can send us your drawings as 2D PDF, DWG or DXF files. If you are lucky enough to produce 3D data then STEP or SAT files can help us to speed up sheet metal quotes and the final production sheet metal programs.

CNC punching of sheet metal work in the UK 2017

Wednesday, September 13th, 2017

CNC punched vents

When you are looking for CNC punching of sheet metal a good place to start is V and F Sheet Metal. With 2 Trumpf CNC punch presses there isn’t much we cannot do for you. Having over 17 years of CNC punching tooling we have a large standard tool library to reduce the need for new tooling costs.

The mild steel lighting gear boxes that are shown here are typical of the work we CNC punch everyday. CNC punching sheet metal with features such as ventilation louvres is quick and easy. Supported by Radan CAD/CAM software to produce the correct flat blanks and tooled nests we can easily find the most cost effective way to produce your parts.

CNC punching of sheet metal including all ferrous and non-ferrous materials is possible from 0.5mm up to 5.0mm thick. If you want to have components thicker than 5.0mm then we would laser cut them with our Trumpf 3030 3KW fibre laser machine.

The variety of components that can be CNC punched is truly huge, please take a look at our gallery pages for more examples.

So if you have a project and it’s going to need CNC punching of sheet metal please give us a call. We are on 01489 577786 or e-mail sales@vandf.co.uk with your drawings. Our engineering team will be happy to help you.

Specialists in sheet metal working for the lighting industry

Thursday, September 7th, 2017

V and F Sheet Metal are specialists in sheet metal working for the lighting industry. We have been manufacturing sheet metal work for over 30 years and many of those for lighting companies.

CNC punching with cut blanks

Using CNC punch presses and laser cutting machines we produce a wide range of sheet metal components and fabricated assemblies. From lighting reflectors, housings, heat sinks, lamp hold brackets to flood light stirrups and louvres we know the lighting industry very well.

These housings are being CNC punched from custom sheet blanks to save material wastage and keep down the component costs. Where ever possible we will look at ways to reduce your component prices.

CNC punching common line

These gear housings are used to contain control gear for industrial light fittings. Using standard CNC punch press tooling we can manufacture components like these quickly and cost efficiently. Some of the more interesting features on the parts are the pressed dimpled feet, easy bend LED support brackets and the common line cutting.

Having the right materials and tooling is essential if we are going to be able to satisfy our customers lead times. It is also important when it comes to part costing if we can use remnants from past projects. This is particularly helpful with small one off projects needing only small amounts of material.

We have often seen the solution to a design problem you may have with the work we may have carried out on a previous job. Just let us take a look at your drawings and we will be happy to help suggest improvements to your designs. We can also offer you cost options to see what works for you.

For more information on our lighting industry work please follow the link or take a look at our gallery pages.

Folding sheet metal work in Great Britain using CNC Press Brakes

Friday, August 25th, 2017

Folding sheet metal work is a big part of what we do here at V and F Sheet Metal

From the smallest angle bracket to components up to 3M long we are here to support you. But what does that mean?

small sheet metal folding

Well for us it means not only having the right machines and tooling, you would hope all sheet metal workers would have that. No, it means having the experience to help you with your designs. Selecting the correct materials and thicknesses for a given part with an eye to the cost of the final part. For example why would you use 5251 aluminium if 1050A will do the job and is cheaper. Many of our customers will not know what material to select and we will help them to get it right and at the right price.

Defining a suitable manufacturing tolerance is another area where people can be unsure what can be achieved in practice. Say you want a small stainless steel channel folding up similar to the part shown on the right. It may be fitting into another rightly controlled machined item. Asking for +0/-0.25 across the bends may be required and achievable. Asking for the same tolerance on a much larger support bracket in 4mm mild steel would be adding extra time and scrap where it’s just not needed. Sometimes simply talking through these points with us is enough to get it right and save time and money in production.

We have all experienced the standard drawing border that is applied to every job without any thought.

For more information on bending please check out this link

large sheet metal folding

So you can already see that there are plenty of actions you can take when considering designing for folding sheet metal work. The specific machine we chose and the tooling needed is not your problem. Of course you will want us to have modern accurate machines. We won’t disappoint there with a program of constant investment in plant and tooling. Getting your design right for that tooling is your problem and we are always happy to help you with it. If you want to discuss a current sheet metal project that will need folding please give us a call on 01489 577786. Alternatively you can e-mail us your drawings and we will be pleased to review them for you.

Bending sheet metal work in Great Britain 2017

Monday, August 21st, 2017

Bending sheet metal work in Great Britain 2017

I thought it would be good to show off a few sheet metal jobs that have been bent up on our Trumpf 7036 CNC press brakes. These jobs nicely show the versatility of bending sheet metal work on these fast and accurate CNC press brakes.

Fast Tube by Casper

With a large range of tooling that can be shared across all the machines we can tackle all sorts of jobs. From the smallest angle bracket the size of a finger nail right up to 1M on these machines. We can fold up to 3M on our Safan e-Brake CNC press.

Fast Tube by Casper

With sub-contract sheet metal work being so varied they machines are perfect for us. Being so easy to set up when bending sheet metal work in small batches these machines are very cost effective.

Fast Tube by Casper

As well as our 3 Trumpf 7036 CNC press brakes we also have 2 small Guifil CNC press brakes, an Edwards Pearson 2.5M CNC press brake and a Safan 3M CNC press brake. Please visit the plant pages for these machine or see them in action on our YouTube channel. There is a link at the bottom of the page.

Shapes that can be produced with standard CNC punch tooling

Wednesday, November 29th, 2017

When we are asked to produce sheet metal work we may choose to use one of our CNC punch presses. Having both Trumpf 200 and Trumpf 3000 CNC punch presses we have plenty of capacity to handle a wide range of projects. If we select this production method we will need to have the collect tooling to produce all the details for that part. That may include the outer profile of the parts and any internal details. These could be simple round holes or more complex cut-outs. By combining a range of shapes a wide variety of profiles can be achieved with standard CNC punch tooling.

The images here cover the most common shapes that are requested by our customers when manufacturing their sheet metal work. They include circles, squares, rectangles, obrounded slots, corner radiusing tooling, single D and double D tooling and banana tooling. The banana tooling is used to produce larger inner and outer circles for round cut-outs and discs.

We have plenty of standard tooling on the shelf ready to use on your sheet metal work. If you want to see more for yourself please take a look at our CNC punch tooling tables.

Since we pride ourselves on being able to offer a wide variety of sheet metal working services we can also laser cut in house. This is the perfect process for manufacturing more complex shapes that would be more difficult to CNC punch with standard tooling. We will automatically select the best manufacturing process to suit your design and the volumes that you might need. Our Trumpf 3030 fibre laser is the ideal tool for the sub-contract sheet metal worker.

So if you have a sheet metal product and you want us to provide you with an estimate simply give us a call. Alternatively you can e-mail over your drawings if you wish and one of our engineering team will have a look for you.

CNC punching plastic coated pre-painted mild steel sheet metal

Thursday, August 17th, 2017

Why do we CNC punch plastic coated sheet metal?

CNC punching plastic coated steel

There are 2 forms of plastic coating on sheet metal. They basically split into plastic that is applied to protect the sheet metal and plastic that is a cosmetic finish.

A peelable low tack plastic film can be applied to sheet metals like aluminium and stainless steel at the material stockists. These materials can then be CNC punched or laser cut leaving the plastic film in place. This plastic film helps to protect the sheet metal surface from scratches, finger prints and oil. They can be left in place during subsequent operations such as CNC bending, CSK, rolling and during the insertion of bushes. They do have to be peeled back locally where any heat is applied such as spot welding joints or TiG / MiG welding corners.

The second “cosmetic” plastic coating is similar to pre-painted materials. This plastic coating will also have a peelable film to protect it during manufacturing. The coating again can be CNC punched but not laser cut. The coatings can be specified in different colours and textures and are used in place of painting or powder coating finishing processes.

CNC punched plastic coated steel

Here I have shown a great example of CNC punching plastic coated sheet metal. These end plates have been CNC punched on our Trumpf 3000 CNC punch press using a common line programming technique to reduce punching time and saving materials used.

Perhaps you are currently purchasing a sheet metal component that you are having painted or powder coated. It might be worth considering a pre-painted / plastic coated material. We often look at parts and with a small design change we can reduce costs and reduce production leads times. If you want to know more about these materials or want to see some samples please contact us on 01489 577786.

CNC punching plastic coated sheet metal is just one of the manufacturing techniques we use to save time and money for our customers. Please take a further look at these blog posts for design ideas to improve your sheet metal designs.

Sheet metal housings and gear trays manufactured in the UK

Tuesday, August 15th, 2017

Mild steel sheet metal housing base

Sheet metal can be used to create a wide range of housings, enclosures and boxes for electronic and lighting products. Whether the housings are made from stainless steel, mild steel or aluminium we have the correct equipment for efficient manufacturing. With a varied customer base demanding a quick service from just a few samples right up to volume production we have a large flexible sheet metal housing production service.

Sheet metal light fitting gear tray

Whether it’s CNC punching or laser cutting that’s needed to start off a sheet metal housing we have the right software to get the best from any given sheet of metal. Using either fresh standard sheets, custom sheared blanks or remnants from previous jobs we can cope with your requirements. Radan CAD/CAM software is very powerful with it’s ability to change a part from CNC punching to a laser cutting job in seconds. This allows us to swap production jobs around when that inevitable panic order comes in.

Linking the flexibility of CNC punching and laser cutting under the same roof as CNC bending is perfect for most people’s sheet metal housing needs. Bending housings as small as the palm of your hand right up to 3M long is no problem for us. With many of our CNC bending machines sharing the same tooling enables us to be flexible when running higher volumes of work. We can set up the same part over several machines to increase work flow when needed.

These small housings are typical of the easier parts we manufacture. If you have something more complex please don’t hesitate to contact us and we will be happy to take a look for you. Whether it’s a 3D STEP file or 2D data please give us a try.

Laser cutting stainless steel sheet metal work

Tuesday, August 8th, 2017

Laser cutting stainless steel sheet metal work in Great Britain during 2017

Whether you are looking to just have a few stainless steel parts laser cut or higher volumes here at V and F Sheet Metal we will be able to help you. Using the latest Trumpf 3030 3KW fibre laser technology we can cut work from 0.3mm to 12mm thick. Using a fibre laser enables us to offer you a comprehensive laser cutting service. We can laser cut ferrous and non-ferrous materials. As well as stainless steel this can include aluminium alloys, mild steel and galvanised steel. Using the fibre technology we can cut brass and copper alloys.

Employing either nitrogen, oxygen or compressed air as the cutting gases we can ensure the best edge quality to suit your needs. This also helps us to select the right solution to keep your finished part costs down.

Laser cutting stainless steel is only one service we offer our customers. For a fuller picture please take a look at our plant pages and galleries. If you have a design that needs sheet metal work please give us a call. Our engineering team will be happy to help you and talk through your ideas.

Small sheet metal components

Thursday, August 3rd, 2017

Small stainless steel sheet metal components

Sheet metal work can come in all shapes and sizes and these small sheet metal components are certainly at the lower end of our range. Manufactured from stainless steel by CNC punching and CNC bending they nicely show the complexity that can be achieved with sheet metal work. They could so easily have been laser cut but having both processes in house we can pick and choose the process that suits the parts. This can be particularly helpful when moving from prototypes and small batches through to higher volumes. One process, say laser cutting, may be perfect initially then with higher volumes and some simple tooling CNC punching may lend itself to be the most efficient manufacturing process.

Small sheet metal components also present problems if they have to be folded up. We are fortunate in having 3 Trumpf 7036 CNC press brakes which are ideally suited to folding small sheet metal components. With a large range of tooling and an experienced team of machine programmers there aren’t many parts that we cannot fold up whatever their size.

So what do I do next?

If you have some small sheet metal work that might need to be manufactured please give us a call. We are always happy to take a look at new projects are see if we can help you save money with a small design change. We can offer you free advice to improve material usage, reduce production time and select the most appropriate material type and finish. If you have some drawings please e-mail us on sales@vandf.co.uk. If you just want to chat through your ideas please call us on 01489 577786 and we will be happy to talk.

CNC punching sheet metal work supplier based in the UK

Monday, July 31st, 2017

Here I thought I would show you a small range of the sheet metal work that we have just CNC punched today.

CNC punching ventilation louvres

CNC punching sheet metal in the UK can be so varied. We can CNC punch components from stainless steel, mild steel and aluminium as well as copper, brass and a range of pre-coated materials. With a wide range of standard tooling most work that we take on for our customers needs no new tooling. Special features such as dimples, plunged screw threads and ventilation louvres can be quick and easily produced with the right tooling. You can see that these mild steel ventilation covers have been CNC punched in two directions to get the best from the material sheet. This technique is easy for us with our Trumpf machines and their single head design. Combined with the power of our Radan sheet metal software we can offer a great service for CNC punching sheet metal in the UK.

CNC punching sheet metal work

Zintec is a material that we often use for our customers. It’s an ideal material for CNC punching and we process it from 0.7mm right up to 3mm thick. All the tooling that we use to CNC punch zintec is the same as that which we use for mild steel, stainless steel and aluminium. CNC punching sheet metal in the UK is the perfect solution for manufacturing many of these parts.

CNC punching brackets

Some parts with straight sides can be placed together and cut at the same time. This CNC punching technique is known as “common line cutting”. It helps to reduce punching time and materials adding to component part cost savings.

There is a limit to the amount of examples of CNC punching we can show here, for more you have to take a look at our Pinterest Board, “CNC punching sheet metal work”

If you have a sheet metal project and you think that our CNC punching service can help you please take a look at http://www.vandf.co.uk/plant-list/trumpf-200r-3000r-cnc-punch/ and then give us a call and we will be happy to help you.

Folding sheet metal work with a CNC press brake

Thursday, July 27th, 2017

Folding sheet metal work with a Safan e-Brake CNC press brake

Fast Tube by Casper

When we are looking to fold sheet metal components we have a number of options here at V and F Sheet Metal. We have a number small CNC press brakes for folding sheet metal work up to 1M long. We also have a 2.5M long machine for forming longer channels and angles. But when it comes to more complex sheet metal work we would use our Safan e-Brake with it’s 3M long bed and 100 tons bending force. The video shown here is bending a typical simple sheet metal tray and it nicely shows the speed with which work can be formed.

Folding with a Safan CNC press brake

Folding sheet metal work needs a good machine, accurate tooling and a skilled work force. The Safan e-Brake is a great machine to program with an easy to understand controller. As we are a sub-contract company we need to be able to move from job to job quickly. Some job changes can take just minutes and with small batch sizes this is essential to get the best from the machines. All our CNC bending programs are saved to our system server and then backed up over night to ensure we also have the right data ready when needed.

CNC punched sheet metal blanks

To achieve an accurate final folded component you need to start with an accurate flat blank. We are lucky to have Trumpf CNC punch presses and a Trumpf laser cutting machine. These machines enable us to produce the correct parts every time. Using Radan sheet metal CAD/CAM software we are able to select the best flat blank production method to suit the parts details.

Folded sheet metal work

The final folded trays are stacked and ready to move to their next production process. The secret to folding sheet metal work is to keep it simple. Easy to use machines, clean accurate tooling, accurate flat blanks and a wealth of experience. This enables us to offer the best solution for folding your parts and keeping the costs down.

If you want to know more or would like us to quote you for your sheet metal work please send us your drawings or give us a call on 01489 577786.

Sheet metal working in Hampshire Great Britain 2017

Monday, July 24th, 2017

If you are looking for sheet metal working in Hampshire Great Britain then a good place to start is with V and F Sheet Metal.

CNC folding with Trumpf 7036 press brakes

Sheet metal working in Hampshire Great Britain

Sheet metal manufacturing

V and F Sheet Metal have been manufacturing sheet metal work for over 30 years and are proud of the service we offer to companies all across Great Britain.

Using the very latest CNC punching, laser cutting and CNC bending equipment we can satisfy all your sheet metal working needs. From simple flat plates, angle brackets and boxes right up to complex multi-part assemblies we can support you. Anywhere from sample parts to larger repeating batches and high volume requirements we have the plant and people to help you.

We have always been happy to help our customers with their needs and advise where we can to reduce time in manufacturing to save them money. Perhaps we can do the same for you, call us on 01489 577786 for more information.

With so much equipment we have the flexibility to help you if you have an urgent requirement, repeat batch work, call-off needs or higher volume orders.

If you want to send us your drawings or 3D models please send them to sales@vandf.co.uk and our engineering team will be happy to help you. Also, please take a look at our website and you will see plenty on past sheet metal working projects. These can often help you with design ideas and illustrate the wide range of items that can be manufactured from sheet metal.

Sheet Metal Working Gallery

If you would like to see one of our Trumpf 7036 CNC press brakes in action follow the link.

So if you are sheet metal working in Hampshire Great Britain and you are passing the door please call in for a look around and discuss your sheet metal project.

Sheet metal aluminium fabrications produced in Great Britain 2017

Thursday, July 20th, 2017

Typical aluminium fabrications produced in 2017 by V and F Sheet Metal

Folded aluminium sheet metal fabrications

Whether it’s TiG or MiG welding we can supply your sheet metal aluminium fabrication needs. Producing all our sheet metal blanks from the best CNC punching and laser cutting machines enables us to produce very accurate weld joints. This saves time and money when it comes to welding and reduces the amount of cleaning up that has to be carried out after welding.

TiG welding aluminium housings

If you are looking for aluminium housings, boxes or enclosures we can help. Using Radan CAD/CAM software to plan out the exact fit of the parts to save time in production. We can build in location tags and slots to simplify assembly and ensure the correct alingment of fabrications.

Welded sheet metal fabrications

Along with aluminium fabrications we can also weld stainless steel, mild steel, zintec, galvanised steel and brass. Take a look through our website recent fabrication projects, blog posts and galleries to see just how many people we help with their products.

So if you need aluminium fabrications to complete your products and you want to purchase them from a supportive supplier in Great Britain why not contact us on 01489 577786.

Sheet metal brackets made in Great Britain – contact V and F Sheet Metal

Friday, July 14th, 2017

If you are looking to have sheet metal brackets made in Great Britain then V and F Sheet Metal are a great place to start your search. With decades of experience in manufacturing sheet metal brackets for a wide range of industries we can help you with your designs as well as the bracket production.

Sheet metal brackets made in Great Britain

Brackets can be produced by either CNC punching or CNC laser cutting from a wide range of sheet materials. The majority of our bracket manufacturing then passes through our CNC press brake section where all the folds, joggles and safe edges are produced. We have 7 CNC press brakes using a wide range of tooling from small 600mm machines up to 3000mm 100 ton machines. The brackets shown being folded here are being manufactured on one of our Trumpf 7036 CNC press brakes.

Folded sheet metal brackets

Here’s the final finished aluminium sheet metal brackets. These particular brackets are used with a fibre optic lighting system and were manufactured in a batch of 250 parts.

Batches of folded sheet metal brackets

If you were to place and order with us all the design work for your brackets would be carried out using Radan CAD/CAM sheet metal software. We would produce 3D models, developed flat blanks and the fully tooled CNC punch or laser cutting nests. The CNC programs are then ready for production direct to the correct machine at the right time for your order.

So if you still want sheet metal brackets made in Great Britain please pick up the phone and call us on 01489 577786 or e-mail us your drawings to sales@vandf.co.uk and we will be happy to help you.

Sheet metal work manufactured for you direct in Great Britain

Tuesday, May 30th, 2017

Sheet metal work from Great Britain

Sheet metal work in Great Britain can take many forms. From simple CNC punched electronics front panels from aluminium alloy. Stainless steel welded fabrications used in the pumping or pharmaceutical industry. Mild steel components for industrial light fittings and ventilation grilles for the heating industry. These are all sheet metal components we often manufacture in our factory in Hampshire, Great Britain amongst thousands of other components. When you are next looking for sub-contract sheet metal work in Great Britain V and F Sheet Metal is a good place to start. With a friendly attitude to work and the ability to support you throughout your design process we are far more than just a “tin basher”.

Sheet metal fabrications in Great Britain

Here’s a great recent image of sheet metal work in Great Britain that we have made using all in house equipment. From using the latest CAD/CAM sheet metal development software to correctly calculate the blanks sizes. Laser cutting the flat sheet metal blanks. Minimal edge de-burring and CNC folding to create a finished electronics housing chassis.

Sheet metal projects manufactured in Great Britain

As well as standard housings folded with simple 45 and 90 degree bends we are asked to make far more complex shapes. By using 3D CAD/CAM to model these complex sheet metal components and the very latest CNC press brakes we can often manufacture items for you without the need for special tooling. By using a series of small bends, each step can produce a part of a much more complex compound curve. Through trial and error and flexible shop floor programming techniques most shapes are achievable. As you can see sheet metal work in Great Britain covers a wide range of designs and materials.

To take a look in more detail at all the sheet metal machines working our YouTube channel is a good place to start.

So what do you do now? Well you can give us a call on 01489 577786 and we will be happy to have a chat on your requirements. If you already have a fixed design then we will be happy to take a look at you CAD files whether they are in 2D or 3D format. We can produce range of prices for different volumes, design options and treatments or finishes that you require.

CNC punching sheet metal work in Great Britain by V and F Sheet Metal

Monday, May 22nd, 2017

CNC punching sheet metal work in Great Britain

It’s always been our aim to provide a flexible, quality CNC punching service at a competitive price right here in Great Britain. Investing in Trumpf CNC punch presses supported by Trumpf tooling and the latest Radan CAD/CAM sofware V and F Sheet Metal offer the complete CNC punching service.

CNC punching in Great Britain

Our Trumpf 3000 is shown here working with 0.7mm thick pre-painted white mild steel sheet. By bringing in panels cut to the most effective size waste can be kept to a minimum. CNC punch presses are perfect for producing thin gauge sheet metal components, especially if they are pre-painted or pre-anodised. If however you have requirements for components with thicker gauges then our Trumpf 3030 fibre laser will be just the machine to cut those components. Being a fibre laser cutter it can also handle your copper and brass sheet metal needs.

CNC punched heater grilles

The CNC punching techniques used to produce these panels included common line cutting to reduce time and materials. We also used the Trumpf’s programable head to produce flat panels when CNC punching the ventilation slots.

Our customer’s are increasingly finding that Great Britain is the right place to source their sheet metal work. With no language barriers, quick turn around times and no fluctuating currencies we can offer a stable helpful service. Sheet metal manufacturing is so much more than just “tin bashing”. Take a look at our website for more insights into past sheet metal projects and the help we can give you with your designs.

For lots of examples of CNC punching take a look at our YouTube channel.

If you are looking to get CNC punching sheet metal work in Great Britain it’s easy. Just send us your drawings or call us and we will be happy to discuss your sheet metal project needs.

Video of Trumpf 3030 fibre laser cutting mild steel straps

Thursday, May 18th, 2017

Laser cutting mild steel sheet metal work

Fast Tube by Casper

When we need to manufacture simple sheet metal components such as these mild steel straps there are a number of ways to go about it. We could simple cut the straps to size with a guillotine and then pierce the holes using a fly press. Many years ago this would have been the preferred method of production if the volumes were not high. If the volumes were high then perhaps a dedicated press tool would have been designed and constructed. This tool would have allowed us to produce the parts quickly and cheaply. The downside would have been if any design changes were needed to the part then tool changes were expensive. We would then have moved on to CNC punching mild steel straps such as these shown in the video. This method of production allowed more freedom to change with any customer design changes. No hard tooling but software changes makes CNC punching a versatile manufacturing method and one that is still viable today. We finally end up with laser cutting mild steel straps. No tooling and complete freedom to change design when needed but with quick set up times. Laser cutting is perfect for these mild steel straps and the volume which was 750 parts were produced very quickly.

The Trumpf 3030 fibre laser shown in the video is laser cutting mild steel straps with oxygen. Any edge cutting oxidisation would have been removed when the straps were zinc plated and clear passivated. If the straps were to be powder coated we would have laser cut with pure nitrogen to remove any cutting oxidisation.

Connecting the laser cutting machine with powerful modern sheet metal work CAD/CAM software such as Radan enables us to get the best out of the machine. With the ability to change production jobs between our 2 CNC punch presses and laser cutting machine when needed enables us to be more flexible with work loads. It also enables us to bring more capacity to a large project when needed producing across all 3 sheet processing machines when needed.

Please take a look at our site to see some of the recent laser cutting sheet metal projects we have been involved with and how we can help you.

Where can I buy CNC punched sheet metal work to my designs

Monday, May 15th, 2017

Where can I buy CNC punched sheet metal work to my designs?

CNC punching nest of sheet metal parts

As a user or CNC punch presses now for over 25 years we know a thing or two about using them to produce sheet metal work. Having started with small turret machines and then larger faster turret machines we progressed to the single punching head design. As Trumpf are the best machine manufactures offering this flexible machine design, Trumpf if what we have. With this single head design CNC programming becomes much easier and more efficient when it comes to production runs and small batches.

CNC punched sheet metal work

The ability to turn any CNC tool to any angle enables us to produce more complex sheet metal components and with less tool changes. Added to the quick set up time needed on our Trumpf CNC punch presses we can offer a very flexible and competitive CNC punching service to produce your sheet metal designs. Couple this with the power of Radan sheet metal software and you have a winning formula. The Radan software really gets the best out of the machines and enables us to quickly transfer work from one to another when production requirements need to be met.

Trumpf 3000R CNC punch press in action producing circular sheet metal panels with cluster and curved banana tooling

Interesting example of CNC punching mild sheet sheet metal circles using a “banana” CNC punch tool. Tools like this enable a smooth outer circumference to be produces on a disc with just a few hit, again saving time and money.

With a huge range of CNC punch press tools in stock here you can use them to save you tooling costs when producing a new design. For more data, take a look at our Trumpf Standard 2D Tooling pages.

Call us and we will be happy to go through your designs and see how they can be effectively CNC punched from sheet metal.

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