In this post I thought I would concentrate on a recent project which makes use of a cluster tool. A customer from overseas required a 1U chassis made from 1.2mm mild steel to slot in to a 19 inch rack. If you are not familiar with the U, it is a unit of distance used to measure height of standard racks in which computer, video or audio components are mounted.
Over a thousand sets of components were required and as you can see from the photos, each part contains many ventilation slots. Due to the high volume of parts needed, I suggested to the customer that we use a punch press cluster tool to produce the slots, thus cutting down on production time and saving money. In fact the tool paid for itself within the first batch!
The blue images are produced using Radan software. The NEST image shows each set of components laid out on a sheet of 2m x 1m mild steel ready to be punched out on the Trumpf 3000R. If the Trumpf 3000R had been in use it would a have been equally possible to use our Trumpf 200R for production. We are a flexible bunch here at V and F Sheet Metal!
If this has given you an idea about the possible uses of tooling on a product you are looking to have made yourself then please contact us. We may be able to save on your production time and cut down on the final cost. We are a friendly team at V and F Sheet Metal and one of our experienced engineers is always happy to discuss all your requirements with you.
Call us today on 01489 577786 or email at email@example.com.
Radan image of ventilation slots
Close up of NEST image
Chassis in production